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HygroMatik HPS250 Manuals
Manuals and User Guides for HygroMatik HPS250. We have
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HygroMatik HPS250 manuals available for free PDF download: Operating Manual
HygroMatik HPS250 Operating Manual (92 pages)
High-pressure nozzle system
Brand:
HygroMatik
| Category:
Humidifier
| Size: 3 MB
Table of Contents
Table of Contents
3
1 Introduction
7
Typographic Distinctions
7
Documentation
7
Symbols in Use
7
Specific Symbols Related to Safety Instructions
7
General Symbols
8
Intended Use
8
2 Safety Instructions
9
Guidelines for Safe Operation
9
Scope
9
Unit Control
9
Unit Operation
9
Electrical
9
Disposal after Dismantling
10
3 Transport
11
General Information
11
Packaging
11
Interim Storage
11
Check for Complete and Correct Delivery of Goods
11
Scope of Delivery
11
4 Composition and Function of the Hygromatik High-Pressure Nozzle System HPS
12
Fields of Application
12
Functioning
12
Schematic Diagram of the System Components
12
Control Options (Modes of Operation)
13
Supply Air Humidification (Standard Operation)
13
Supply Air Humidification 2 Load Mode (Normal Requirements; Comfort Humidification)
13
Supply Air Humidification 3 Load Mode (Process Humidification)
13
Supply Air Humidification 4 Load Mode
14
Exhaust Air Cooling
14
Combined System
14
Main Components
15
The Unit Cabinet and Its Internal Assemblies
15
Overview on the Electrical and Electronic Components of the System
15
High-Pressure Pump Group
17
By-Pass
17
Vortex Modules
18
Atomising Nozzles for Vortex Modules
18
Aerosol Separators
19
Humidification Section
19
Flushing Functions
19
5 Humidification Chamber
20
Structural Composition of a Humidification Chamber
20
Mechanical Assembly Vortex Wall
21
6 Mechanical Installation
22
Environment Parameters to be Met and Mounting Recommendations
22
Unit Installation
23
Unit Connections
23
Dimensions and Mounting Instructions
24
7 Supply and Waste Water Connections
25
Schematic View
25
Water Inlet
26
Supply Water Quality
26
Water Drain
26
Water Drain of the Humidification Chamber
27
Water Connection Final Check
27
8 Hygiene
28
Ensuring Hygiene (VDI 6022)
28
Automatic Flushing
28
Air Feed for the Nozzle System
28
9 Electrical Connection
29
Electrical Installation Approach
29
Main Connection
29
Safety (Interlock) System
30
Inspecting the Electrical Installation
30
10 Commisioning
31
11 Description of Control
34
General Description
34
Layout of Control
34
Mainboard
35
Connections on the Mainboard
36
Customer-Side Interfaces
36
System-Side Interfaces
36
Expansion Board
37
Connections of the Expansion Board
38
Connection Terminals Block
38
Electrical Connection
39
Connection of Control Voltage
39
Connection of Interlock (Safety) System
39
Terminal Wiring for the Various Modes of Operation
40
Terminal Wiring for Supply Air Humidification (Standard Delivery)
40
Terminal Wiring for a Combined Unit (Ordering Option)
41
General Use of the Digital Input on the Mainboard
42
12 Screen
43
13 Operation of Control
45
Operation Basics
45
Screen 1 - Commissioning
47
Setting the Language
47
Input of Date and Time
47
Control Settings
48
Line-Up of the Commissioning Parameters
49
Screen 2 - Main Screen
50
Changing the Set Point Humi-Dity
51
Password Entry
52
Screen 3 - Main Menu (Basic Level)
52
Basic Level Submenus
52
Settings Submenu
54
Read Values Submenu
55
History Submenu
57
Explanation of History Ma-Nagement
57
Screen 3 - Main Menu (Advanced Level)
59
Advanced Level Submenus
59
Settings Submenu
60
Read Values Submenu
60
Control Submenu
61
Service Submenu
62
Service Messages
62
Procedure for Parameter Update
63
History Submenu
63
Functions Submenu
64
Communication Interface Submenu
65
Adiabate Submenu
66
Recording Submenu
67
Submenu Cylinder Extension
68
14 Faults
71
Fault Management
71
Table of Fault Messages, Possible Causes and Countermeasures
71
Service Messages
74
15 Maintenance
75
Maintenance Activities
75
Changing the Oil in the High-Pressure Pump
75
Checking/Replacing the Mains Water Filter
77
Flushing the Mains Water System
77
Cleaning the High-Pressure Nozzles
78
Cleaning the Aerosol Separators
78
Cleaning the Spray System
79
Cleaning the Mounting Profiles
79
Cleaning the Humidification Chamber
79
Extended Service Instructions
80
Replacing the Shaft Sealing Ring of the High-Pressure Pump EH2009
80
Replacing the Valves
82
Replacing the Seals on the Water Side
82
Calibration Work after Repair or Replacement of the High-Pressure Pumpstation
83
Setting of the Overpressure Protection
83
Setting of the Optional By-Pass Valve on the Distribution Manifold
84
16 Declaration of Conformity
85
17 Spare Parts
86
18 Technical Specifications
88
19 Glossary
89
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HygroMatik HPS250 Operating Manual (70 pages)
Adiabatic humidification and cooling system
Brand:
HygroMatik
| Category:
Fan
| Size: 2 MB
Table of Contents
Table of Contents
3
1 Introduction
6
Typographic Markings
6
Documentation
6
Intended Use
7
2 Safety Instructions
8
General Information
8
Operational Safety Instructions
8
Disposal Upon Disassembly
9
3 Transport
10
General Information
10
Packaging
10
Temporary Storage
10
Inspecting for Correctness and Completeness
10
Scope of Delivery
10
4 Function and Design
11
Functioning
11
Design and Process
11
High-Pressure Pump Group
12
Dimension Drawing of Hygromatik High-Pressure Nozzle System
12
Vortex Modules
13
Atomising Nozzles
14
Aerosol Separators
15
Humidification Section
15
5 Connnections
16
Water
16
Waste Water
16
High Pressure Water
16
Electrical
17
6 Interfaces to the Hygromatik High-Pressure Nozzle System
18
Air
18
Humidification Chamber
18
7 Mechanical Assembly
19
Overview on the Humidification Chamber
19
Housing of the High Pressure Nozzle System
20
Assembling the Vortex Module Wall
20
Guide Rails for the Vortex Module Wall
20
Examplary Design of Guide Rails for a Vortex Module Wall)
21
Side Rails for the Vortex Module Wall
22
Assembling of the Side Rails for the Vortex Module Wall
22
Assembling the Aerosol Separators
23
Examplary Design of Guide Rails for the Aerosol Separators
23
Assembling Two Aerosol Separators in a Stack
24
Assembling of the Distribution Pipe
25
8 Water Connection
27
Connection
27
Water Quality
27
Water Inlet
28
Water Drain
28
Design of the Water Drain
28
Water Drain for the Humidification Chamber
29
9 Water Connection
30
Overview on Water Connection
30
Water Supply
31
Drainage
32
Water Drain for the Humidification Chamber
32
Water Quality
33
Inspection of Water Supply
33
10 Hygiene
34
Ensuring Hygiene (VDI 6022)
34
Automatic Flushing
34
11 Electrical Connection
35
Connection Data
36
System Enabling / Safety Chain
36
Circuit Diagram
37
Inspecting the Electrical Installation
38
12 Commissioning
39
13 Device Control
40
Electrical and Electronical Components of the Device
40
Control Options (Modes of Operation)
41
Description of the Control Functions
43
Display and Control Unit
43
Switch on System
44
Menu Structure
44
Reading Values
45
Settings
45
Set Time and Date
46
Set Language
47
Enter Password (Code)
47
Parameters (Code 010)
47
Fault History (Code 010)
49
Overview of Error Messages
49
Menu Set-Up and Parametrisation
51
14 Maintenance
52
Maintenance Activities
52
Changing the Oil in the High-Pressure Pump
53
Checking/Replacing the Mains Water Filter
54
Flushing the Mains Water System
55
Cleaning the High-Pressure Nozzle
56
Cleaning the Aerosol Separators
57
Cleaning the Vortex Module Wall
57
Cleaning the Mounting Profiles
57
Cleaning the Humidification Chamber
58
Extended HPS Service Manual
59
Replacing the Shaft Sealing Ring of the High-Pressure Pump EH2009
59
Replacing the Valves
61
Replacing the Seals on the Water Side
62
15 EC Declaration of Conformity
63
16 Fax Form - Order for Spare Parts
64
17 Spare Parts
65
18 Plant Scheme
68
19 Technical Data
69
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