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HydraMaster BoxxerXL Manuals
Manuals and User Guides for HydraMaster BoxxerXL. We have
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HydraMaster BoxxerXL manual available for free PDF download: Owner's Manual
HydraMaster BoxxerXL Owner's Manual (144 pages)
Brand:
HydraMaster
| Category:
Water System
| Size: 8 MB
Table of Contents
Table of Contents
3
General Information
10
System Concept
11
Contact Information
12
Warnings, Cautions and Notices
13
Responsibilities
17
Machine Specifications
20
Spare Parts List
22
High Altitude Operation
23
Local Water Precautions
23
Figure 1-1. Hard Water Map of Mainland United States
24
Figure 2-1. Location of Roof Vents in Vehicle
27
Operating the Boxxer XL in Hot Weather
28
Figure 2-2. Recommended Location of Boxxer XL in Van
29
Setting up the Boxxer XL
31
Figure 2-3. Install Fuel Pump, Outlet Side up
32
Figure 2-4. Fuel Pump Must be in Vertical Position
32
Orientation of Fuel Pump
32
INSTALLATION Information
27
Cleaning Information
33
Precautions
34
Preparing the Carpet for Extraction
34
Rinse and Recover
35
Overwetting
35
Streaking
35
Cleaning Tool Tips
36
Figure 4-1. Boxxer XL Upper Dash Assembly
41
Operating Instructions
41
Figure 4-2. Boxxer XL Lower Dash Assembly
42
Figure 4-3. Rotate Temperature Dial to Select Temperature
43
Setting the Temperature
43
Figure 4-4. Turn Throttle Cable Knob Counterclockwise to Increase
44
Start up Procedure
44
Figure 4-5. Adjust Pressure by Rotating Valve Left (Decrease) or Right (Increase)
45
Setting the Pressure for Cleaning Operations
45
Figure 4-6. Location of Blower Lube Port
46
Shut down Procedure
46
Machine Maintenance
47
Operational Maintenance
48
Overall Machine Maintenance
50
Engine Maintenance
51
High Pressure Pump Maintenance
53
Figure 5-1. Remove Valve Cap and Valve Assembly
54
Figure 5-2. Inspect Manifold and Old Valves
54
Figure 5-3. Replace Center Inlet Check Valve with Modified Check Valve
55
Figure 5-4. Apply Grease and Install Valves
55
Figure 5-5. Replace Valve Cap and Torque to 95 Ft. Lbs
55
Figure 5-6. Separate Manifold from Crankcase
56
Figure 5-7. Seal Assemblies May Come off with Manifold
56
Figure 5-8. Examine Ceramic Plungers
56
Figure 5-9. Remove Stainless Steel Plunger Bolt and Ceramic Plunger
57
Figure 5-10. Install O-Ring, Apply Sealant and Slide Plunger over Plunger Guide
57
Figure 5-11. Extract Retainers and Seals
58
Figure 5-12. Seal Kit and Insertion Tool for Seal Installation
59
Figure 5-13. Install Seal Assembly Using O-Ring Grease
59
Figure 5-14. Install Retainers into Cavities
60
Figure 5-15. Press Low Pressure Seal Assembly into Cavity
60
Figure 5-16. Re-Install Manifold and Torque Fasteners
61
Vacuum System Maintenance
62
Descaling Procedure (Required)
63
Figure 5-19. Recirculation Fitting
63
Freeze Guarding
64
Water and Chemical System
67
Figure 6-1. Flow Diagram - View 1 of 3
69
Figure 6-2. Flow Diagram - View 2 of 3
70
Figure 6-3. Flow Diagram - View 3 of 3
71
Electrical System
73
Electrical System Information
73
Figure 7-1. Electrical Schematic
74
Figure 7-2. Wiring Diagram - View 1 of 3
75
Figure 7-3. Wiring Diagram - View 2 of 3
76
Figure 7-4. Wiring Diagram - View 3 of 3
77
Systems Troubleshooting
79
Heating System
80
Chemical System
81
Engine
82
High Pressure System
85
Vacuum System
87
Assemblies and PARTS LISTS
89
Figure 9-1. Console Assembly - View 1 of 5
90
Figure 9-2. Console Assembly - View 2 of 5
91
Figure 9-3. Console Assembly - View 3 of 5
92
Figure 9-4. Console Assembly - View 4 of 5
93
Figure 9-5. Console Assembly - View 5 of 5
94
Console Assembly Parts List
95
Console Assembly Parts List (Continued)
96
Figure 9-6. Chemical Jug Tray Assembly
97
Chemical Jug Tray Assembly Parts List
98
Figure 9-7. Frame Assembly
99
Frame Assembly Parts List
100
Figure 9-8. Side Cover Assembly
101
Side Cover Assembly Parts List
101
Figure 9-9. Blower Assembly
102
Blower Assembly Parts List
103
Figure 9-10. Engine Assembly
104
Engine Assembly Parts List
105
Figure 9-11. Blower Heat Exchanger Assembly
106
Blower Heat Exchanger Assembly Parts List
107
Figure 9-12. Pump Assembly - View 1 of 2
108
Figure 9-13. Pump Assembly - View 2 of 2
109
Pump Assembly Parts List
110
Exhaust Heat Shield Protector Assembly Parts List
111
Figure 9-14. Exhaust Heat Shield Protector Assembly
111
Figure 9-15. Electrical Panel Assembly
112
Electrical Panel Assembly Parts List
113
Figure 9-16. Hi PSI Manifold Assembly
114
Hi PSI Manifold Assembly Parts List
115
Differential Check Valve Assembly Parts List
116
Figure 9-17. Differential Check Valve Assembly
116
By-Pass Valve Assembly Parts List
117
Figure 9-18. By-Pass Valve Assembly
117
Figure 9-19. Water Box Assembly - View 1 of 2
118
Figure 9-20. Water Box Assembly - View 2 of 2
119
Water Box Assembly Parts List
120
Exhaust Assembly Parts List
121
Figure 9-21. Exhaust Assembly
121
Figure 9-22. Diverter Valve Actuator Assembly
122
Diverter Valve Actuator Assembly Parts List
123
Figure 9-23. Diverter Valve Box Assembly
124
Diverter Valve Box Assembly Parts List
125
Figure 9-24. Dash Assembly - Part 1 of 2
126
Figure 9-25. Dash Assembly - Part 2 of 2
127
Dash Assembly Parts List
128
Figure 9-26. Silencer Assembly
129
Silencer Assembly Parts List
129
Figure 9-27. 70 Gallon Universal Recovery Tank (Urt) Assembly
130
70 Gallon Universal Recovery Tank (Urt) Assembly Parts List
131
70 Gallon Universal Recovery Tank (Urt) Cover Assembly Parts List
132
Figure 9-28. 70 Gallon Universal Recovery Tank (Urt) Cover Assembly
132
Figure 9-29. 100 Gallon Universal Recovery Tank (Urt) Assembly
133
100 Gallon Universal Recovery Tank (Urt) Assembly Parts List
134
100 Gallon Universal Recovery Tank (Urt) Cover Assembly Parts List
135
Figure 9-30. 100 Gallon Universal Recovery Tank (Urt) Cover Assembly
135
Figure 9-31. Vacuum Relief Valve Assembly
136
Vacuum Relief Valve Assembly Parts List
136
Hose Routings
137
10 - How to Order Parts
139
Warranty Parts Orders
139
Parts Orders
139
Emergencies
139
Blower
141
Vacuum and Solution Hoses
142
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