Huber HTS Series Industrial Equipment Manuals

Manuals and User Guides for Huber HTS Series Industrial Equipment. We have 1 Huber HTS Series Industrial Equipment manual available for free PDF download: Operation Manual

Huber HTS Series Operation Manual (86 pages)

Heat Transfer Station

Brand: Huber | Category: Industrial Equipment | Size: 3 MB

Table of Contents
7
Introduction
12
Identification / Symbols in the Operation Manual
12
Information on the EU Declaration of Conformity
12
Safety
12
Symbols Used for Safety Instructions
12
Representation of Safety Identifiers on the Temperature Control Unit
13
Proper Operation
13
Reasonably Foreseeable Misuse
14
Responsible Bodies and Operators - Obligations and Requirements
15
Obligations of the Responsible Body
15
Proper Disposal of Resources and Consumables
15
Requirements for Operators
15
Obligations of the Operators
16
General Information
16
Description of Workstation
16
Safety Devices to DIN 12876
16
Further Protective Devices
17
Power Interruption
17
Alarm Functions
18
Warning Messages
18
Exemplary Illustrations of the Cooling Variants
18
Consequence of Inadequate Energy Dissipation
19
Commissioning In-Plant Transport
20
Lifting and Transporting the Temperature Control Unit
20
Temperature Control Unit with Lifting Eyes
20
Temperature Control Unit Without Lifting Eyes
21
Mounting/Removing Leveling Feet
21
Positioning the Temperature Control Unit
22
Temperature Control Unit with Casters
22
Temperature Control Unit Without Casters
22
Unpacking
22
Ambient Conditions
22
EMC-Specific Notes
24
Installation Conditions
24
Recommended Temperature Control and Cooling Water Hoses
25
Wrench Sizes and Torques
26
Temperature Control Units with Water Cooling
26
Preparations for Operation
28
Opening/Closing Valves
28
Installing Collecting Container
28
Connecting the Functional Earth
28
Connecting Externally Closed Application
28
Connecting an Externally Closed Application
28
Connecting to the Power Supply
29
Connection Using Socket with Protective Earth (PE)
29
2.10.2 Connection Via Hard Wiring
29
Function Description
31
Function Description of the Temperature Control Unit
31
General Functions
31
Other Functions
31
Information on the Thermal Fluids
31
To be Noted When Planning the Test
32
Pilot ONE®" Controller
33
Functional Overview of "Pilot ONE
33
Clock/Event Function
35
Rechargeable Accumulator
35
Programmable Event Function
36
Event Function "Alarm Clock Event
36
Event Function "Program Event
36
Operation Via the Touch Screen
36
Display Instruments
36
The Touchscreen [88]
37
Control Instruments
37
The Touchbuttons
37
The Categories
37
The Sub-Categories
37
The Dialogs
37
Function Examples
38
Display of Software Version
38
Start & Stop
38
Copying the Settings to a Data Carrier
39
Saving to a USB Flash Drive
39
Loading from a USB Flash Drive
39
Restore Factory Settings
39
Restore to Factory Settings Without Overtemperature Protection
41
Restore to Factory Settings Including Overtemperature Protection
41
Setup Mode
42
Turning on the Temperature Control Unit
42
Turning off the Temperature Control Unit
42
Setting the Overtemperature Protection
43
General Information on the Overtemperature Protection
43
Setting "OT Limit: Heating
43
Setting "OT Expansion Vessel
44
Setting "Process Safety
44
Monitoring Via "Display OT Values
44
Testing Overtemperature Protection for Functionality
45
Adjusting the Delta T Limiter
45
Changing the Delta T Limiter
45
The Temperature Control Circuit
45
Select Temperature Control: Internal or Process
46
Temperature Control to Internal Temperature
46
Temperature Control to Process Temperature
47
Delta T Limiter
47
Monitoring the Pt100 Temperature Sensors
47
Optimum Control Parameters for Optimum Temperature Control
48
Sub-Category: "Select Auto/Expert Mode
48
Sub-Category: "Configuration Auto
48
Sub-Category: "Find Parameters
48
Sub-Category: "Control Dynamics
50
Sub-Category: "Fluid Properties
51
Sub-Category: "Display Parameters
52
Sub-Category: "Configuration Manual
53
Sub-Category: "Change Parameters
53
Sub-Category: "Display Parameters
54
Sub-Category: "Control Structure
54
4.2.10 Sub-Category: "Reset Parameters
54
4.2.11 Sub-Category: "Display Parameters
55
4.2.12 Setting the Setpoint Thresholds
55
4.2.13 Setting the Setpoint
56
Filling, Venting, Degassing and Draining
56
Externally Closed Application
56
Filling and Venting Externally Closed Application
56
Degassing Externally Closed Applications
58
Draining Externally Closed Applications
60
Normal Operation Automatic Operation
63
Temperature Control
63
Starting the Temperature Control Process
63
Ending the Temperature Control Process
63
Temperature Control Via a Created Temperature Control Program
64
Starting the Temperature Control Program
64
Ending/Cancelling the Temperature Control Program
64
Interfaces and Software Update
65
Interfaces at the "Pilot ONE®" Controller
65
10/100 Mbps Ethernet for RJ45 Network Sockets
65
USB-2.0 Interface
65
USB-2.0 Interface, Host
66
USB-2.0 Interface, Device
66
Interfaces on the Temperature Control Unit
66
Interfaces at the Top
66
Connection Jack for Pt100 Process Controller Sensor
66
Interfaces at the Back
67
Connector POKO (Floating Contact) Alarm
67
Female RS232 Serial
68
Service Interface
69
Interfaces at the Com.g@Te® (Optional)
69
Jack LEVEL (Com.g@Te® External Only)
69
Connector POKO (Floating Contact) Alarm
70
Jack AIF Reg-E-Prog
70
Jack ECS (External Control Signal) Standby
70
Jack RS232/RS485 Serial
71
Firmware Update
71
Service/Maintenance Messages from the Temperature Control Unit
72
Electrical Fuse
72
Replacing the "Pilot ONE
72
Maintenance
73
Function Check and Visual Inspection
73
Replacing Temperature Control or Coolant Hoses
74
Replacing Temperature Control Hoses
74
Replacing Coolant Hoses
74
Clean Hat-Type Strainer (Dirt Trap) (Water-Cooled Temperature Control Unit)
74
Thermal Fluid Inspection, Replacement and Circuit Cleaning
75
Thermal Fluid Inspection
75
Thermal Fluid Replacement
76
Externally Closed Application
76
Rinsing the Thermal Fluid Circuit
76
Cleaning the Surfaces
78
Inspect the Mechanical Seal
78
Plug Contacts
78
Decontamination/Repairs
78
Shutting down
80
Safety Instructions and Basic Principles
80
Switch-Off
81
Draining the Temperature Control Unit
81
Draining the Cooling Water
81
Draining Process
81
Deinstalling the Collecting Container
82
Uninstalling an External Application
82
Packing
82
Shipping
82
Disposal
83
Contact Data
83
8.10.1 Telephone Number: Customer Support
83
8.10.2 Telephone Number: Sales
83
8.10.3 Email Address: Customer Support
83
Certificate of Compliance
83
Annex
84

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