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Pioneer PHR100
HTP Pioneer PHR100 Manuals
Manuals and User Guides for HTP Pioneer PHR100. We have
2
HTP Pioneer PHR100 manuals available for free PDF download: Installation, Start-Up, Maintenance, Parts, Warranty, Installation, Start-Up And Maintenance Instructions
HTP Pioneer PHR100 Installation, Start-Up, Maintenance, Parts, Warranty (56 pages)
Heating Appliance
Brand:
HTP
| Category:
Boiler
| Size: 8 MB
Table of Contents
Table of Contents
4
Part 1 - General Safety Information
4
Operation and Installation Warnings
5
Improper Combustion
6
Gas
6
When Servicing the Appliance
6
Appliance System
6
Water Chemistry Requirements
6
Freeze Protection and Winterizing
7
Scalding
7
High Elevation Installations
7
Part 2 - before You Start
8
What's in the Box
8
How the Appliance Operates
8
Optional Equipment
8
Part 3 - Prepare the Appliance
9
Locating the Appliance
9
Leveling
9
Clearances for Service Access
9
Residential Garage and Closet Installations
10
Exhaust Vent and Intake Pipe
11
Direct Vent of Exhaust and Intake
11
Power Venting, Indoor Combustion Air in Confined or Unconfined Space
11
Carbon Monoxide Detectors
11
Prevent Combustion Air Contamination
12
Removing an Appliance from a Common Vent System
12
Technical Specifications
13
Part 4 - Piping
14
General Plumbing Information
14
Backflow Preventer
15
Expansion Tank
15
Piping the Appliance
15
Circulator Pumps
15
Relief Valve
16
Zoning with Zone Valves
16
Zoning with Circulators
16
Multiple Appliances
16
Indirect Water Heater Scalding
16
Fill and Purge Heating System
17
Central Heating Applications
18
Part 5 - Venting
20
General
20
Approved Materials for Exhaust Vent and Intake Pipe
21
Additional Requirements for Installation in Canada
21
Exhaust Vent and Intake Pipe Location
22
Exhaust Vent and Intake Pipe Sizing
23
Longer Vent Runs
23
Exhaust Vent and Intake Pipe Installation
23
Applications
24
Direct Vent Installation of Exhaust and Intake
24
Venting through an Existing System
27
Power Venting, Indoor Combustion Air in Confined or Unconfined Space
28
Part 6 - Condensate Removal
30
Part 7 - Wiring
31
Field Wiring
31
Line Voltage Wiring for Standard Appliance
31
Thermostat
31
Outdoor Sensor (Optional)
32
Indirect Sensor (Optional)
32
Optional 0-10 Volt Building Control Signal
32
UL353 Low Water Cut-Off Kit (Optional)
32
Wiring of an Appliance Alarm (Optional)
32
Wiring of the Cascade System Communication Bus
32
Cascade Master Pump and Sensor Wiring
33
Cascade Follower Pump and Sensor Wiring
33
Internal Wiring Diagram
34
Part 8 - Gas Connections
35
Gas Pipe Sizing Tables
36
Gas Pipe Sizing
36
Natural Gas Pipe Sizing
36
LP (Liquid Propane) Gas Pipe Sizing
36
Gas Connection Requirements
36
Additional Precaution for Excess Flow Valve (EFV)
36
Gas Valve
37
Checking Gas Pressure at the Appliance for Proper Operation
37
Part 9 - Start-Up Preparation
38
Check / Control Water Chemistry
38
Check for Gas Leaks
38
Freeze Protection (When Used)
38
System Water Fill and Test
39
Purge Air from the Hydronic System
39
Check Thermostat Circuit(S)
39
Condensate Removal
39
Final Checks before Starting Appliance
39
Part 10 - Start-Up Procedure
40
Operating Instructions
40
Cascade System
40
Adjusting the Setpoint
40
Status Menu
41
Purge Air from System
41
Part 11 - Start-Up Procedures for the Installer
41
Program Access
41
Program System Settings
41
Combustion System Test Mode
44
Part 12 - Troubleshooting
44
Error and Fault Codes
44
Appliance Error
44
Appliance Fault
44
Displayed Error and Fault Codes
45
Part 13 - Maintenance
47
Part 14 - Shutdown
47
Shutdown Procedure
47
Vacation Procedure
47
Failure to Operate
47
Important Notice
47
Part 15 - Installation Checklist
48
Part 16 - Maintenance Report
49
Part 17 - Replacement Parts
51
Limited Warranty
53
Maintenance Notes
55
Customer Installation Record Form
56
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HTP Pioneer PHR100 Installation, Start-Up And Maintenance Instructions (54 pages)
Heating Appliance
Brand:
HTP
| Category:
Gas Heater
| Size: 8 MB
Table of Contents
Table of Contents
4
Part 1 - General Safety Information
5
Improper Combustion
5
Gas
5
When Servicing the Appliance
5
Appliance System
5
Freeze Protection and Winterizing
6
Water Temperature Adjustment
6
High Elevation Installations
6
Part 2 - before You Start
6
What's in the Box
6
How the Appliance Operates
6
Optional Equipment
7
Part 3 - Prepare the Appliance
7
Locating the Appliance
7
Leveling
8
Clearances for Service Access
8
Residential Garage and Closet Installations
9
Exhaust Vent and Intake Pipe
9
Direct Vent of Exhaust and Intake
9
Power Venting, Indoor Combustion Air in Confined or
9
Unconfined Space
9
Carbon Monoxide Detectors
10
Prevent Combustion Air Contamination
10
Removing an Appliance from a Common Vent System
11
Water Chemistry Requirements
11
Part 4 - Piping
13
Hydronic Plumbing
13
Circulator Pumps
13
Backflow Preventer
13
Expansion Tank
13
Relief Valve
14
Zoning with Zone Valves
14
Zoning with Circulators
14
Multiple Appliances
14
Indirect Water Heater Scalding
14
Fill and Purge Heating System
15
Central Heating Applications (All Models)
16
Part 5 - Venting and Condensate Removal
18
General
18
Approved Materials for Exhaust Vent and Intake Pipe
19
Additional Requirements for Installation in Canada
19
Exhaust Vent and Intake Pipe Location
20
Exhaust Vent and Intake Pipe Sizing
21
Longer Vent Runs
21
Exhaust Vent and Intake Pipe Installation
21
Applications
22
Direct Vent Installation of Exhaust and Intake
22
Sidewall Venting
23
Venting through an Existing System
24
Power Venting, Indoor Combustion Air in Confined or
25
Unconfined Space
25
Condensate Removal System
27
Part 6 - Wiring
28
Field Wiring
28
Line Voltage Wiring for Standard Appliance
28
Thermostat
28
Outdoor Sensor (Optional)
29
Indirect Sensor (Optional)
29
Optional 0-10 Volt Building Control Signal
29
UL353 Low Water Cut-Off Kit (Optional)
29
Wiring of an Appliance Alarm (Optional)
29
Wiring of the Cascade System Communication Bus
30
Cascade Master Pump and Sensor Wiring
30
Cascade Follower Pump and Sensor Wiring
30
Internal Wiring Diagram
32
Part 7 - Gas Connections
33
Gas Piping
33
Gas Table
33
Gas Valve
34
Part 8 - Start-Up Preparation
35
Check / Control Water Chemistry
35
Check for Gas Leaks
35
Freeze Protection (When Used)
35
Fill and Test Water System
36
Purge Air from the Hydronic System
36
Check Thermostat Circuit(S)
36
Final Checks before Starting Appliance
36
Condensate Removal
36
Part 9 - Start-Up Procedure
37
Operating Instructions
37
Cascade System
37
Adjusting the Setpoint
37
Status Menu
38
Purge Air from System
38
Part 10 - Start-Up Procedures for the Installer
38
Program Access
38
Program System Settings
39
Combustion System Test Mode
41
Part 11 - Troubleshooting
41
Error and Fault Codes
41
Appliance Error
41
Appliance Fault
41
Displayed Error and Fault Codes
42
Part 12 - Maintenance
44
Part 13 - Shutdown
44
Shutdown Procedure
44
Vacation Procedure
44
Failure to Operate
44
Important Notice
44
Part 14 - Installation Checklist
48
Part 15 - Maintenance Report
49
Limited Warranty
51
Maintenance Notes
53
Customer Installation Record Form
54
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