HONDA XR650 Dual-Sport Motorcycle Manuals

Manuals and User Guides for HONDA XR650 Dual-Sport Motorcycle. We have 1 HONDA XR650 Dual-Sport Motorcycle manual available for free PDF download: Owner's Manual

HONDA XR650 Owner's Manual (135 pages)

2004

Brand: HONDA | Category: Motorcycle | Size: 2 MB

Important Information
4
Introduction
6
A few Words about Safety
8
Operation
10
Important Safety Information
13
Always Wear a Helmet
13
Never Carry a Passenger
13
Don't Drink and Ride
13
Make Yourself Easy to See On-Road
14
Be Alert for Off-Road Hazards
14
Ride Within Your Limits
14
Keep Your Bike in Safe Condition
14
Protective Apparel
15
Helmets and Eye Protection
15
Additional On-Road Gear
16
Additional Off-Road Gear
16
Load Limits and Guidelines
17
Loading
17
Maximum Weight Capacity
18
Accessories and Modifications
19
Off-Road Safety
21
Parts Location
22
Instruments and Indicators
25
Major Components
27
Front Suspension
27
Air Pressure
29
Pressure Release Screws
29
Oil Volume Adjustment
30
Fork Caps
30
Oil Level
31
Rebound Damping
32
Damping Adjuster
32
Compression Damping
33
Rear Suspension
34
Spring Preload
36
Punch Mark
40
Reference Mark
40
Brakes
42
Front Brake
42
Front Brake Fluid Level
42
Other Checks
42
Rear Brake
43
Rear Brake Fluid Level
43
Upper Lever Mark
43
Lower Lever Mark
43
Clutch
44
Clutch Lever
44
Dust Cover
44
Lock Nut
44
Adjusting Nut
45
Increase Free Play
45
Decrease Free Play
45
Coolant Recommendation
46
Inspection
47
Reserve Tank
47
Reserve Tank Cap
47
Engine Oil Level Check
48
Oil Filler Cap/Dipstick
48
Crankcase Oil Level Check Bolt
49
Fuel Valve
50
Off
50
On
50
Res
50
Fuel Tank
51
Fuel Fill Cap
51
Breather Tube
51
Filler Neck
51
Petrol Containing Alcohol
53
Tyres
54
Tread Wear
56
Tyre Tread Depth
56
Tube Repair and Replacement
57
Tyre Replacement
58
Essential Individual Components
59
Right Handlebar Controls
59
Engine Stop Switch
59
Left Handlebar Controls
60
Headlight Dimmer Switch
60
Turn Signal Switch
60
Horn Button
60
Features
61
Steering Lock
61
Seat Removal
62
Seat Installation
62
Left Side Cover Removal
63
Right Side Cover Removal
63
Quick-Release Fastener
63
Retainer Clip
63
Pre-Ride Inspection
64
Starting the Engine
66
Preparation
66
Starting Procedure
67
Normal Air Temperature
67
Fully on
67
Detent Position
67
High Air Temperature
68
Low Air Temperature
69
Manual Starter Decompressor
70
To Operate
70
Decompressor Lever
70
Flooded Engine
71
Running-In
71
Riding
72
Braking
74
Parking
75
Anti-Theft Tips
76
Maintenance
77
The Importance of Maintenance
77
Maintenance Safety
78
Safety Precautions
79
Maintenance Schedule
80
Competition Inspection
83
Tool Kit
85
Spark Plug Wrench
85
Handle
85
Tool Bag
85
Serial Numbers
86
Frame Number Location
86
Engine Number Location
86
Colour Label
87
Air Cleaner
88
Engine Oil
90
Single Grade
90
Multi Grade
90
Drain Bolt (down Tube)
92
Drain Bolt (Left Crankcase)
92
Engine Oil Filter
94
Oil Filter Bolts
94
Oil Filter Cover
94
Oil Filter Element
94
Rubber Seal
95
Out-Side Mark
95
Spark Plug
96
Spark Plug Gap
97
Side Electrode
97
Idle Speed
98
Idle Mixture
98
Throttle Stop Screw
98
Pilot Screw
98
Throttle Operation
99
Cable Inspection
99
Free Play Adjustment
99
Adjuster
99
Lower Adjuster
100
Lower Lock Nut
100
Spark Arrester
101
Bolts
101
Gasket
101
Muffler
101
Coolant Replacement
102
Drive Chain
103
Drive Chain Inspection
103
Chain Slipper
104
Chain Guide Slider
104
Chain Roller
104
Cutout
104
Good
105
Standard Sprocket Sizes
105
Drive Chain Adjustment
106
Rear Axle Nut
106
Lock Nuts
106
Adjusting Bolts
106
Lubrication and Cleaning
107
Removal, Cleaning and Replacement
108
Brake Pad Wear
109
Front/Rear Brake
109
Front Wheel Removal
110
Speedometer Cable
110
Axle Holder Nuts
110
Front Axle Shaft
110
Installation Notes
111
Tang (Speedometer Gearbox)
111
Tang (Right Fork Leg)
111
Rear Wheel Removal
112
Adjusting Bolt
112
Rear Axle Shaft
112
Lug
113
Slot
113
Swingarm
113
Mounting Bolts
114
Wheel Rims and Spokes
116
Rim Lock
116
Side Stand
117
Wear Line
117
Stoplight Switch Adjustment
118
Bulb Replacement
119
Headlight Bulb
119
Headlight Case
119
Rubber Cover
120
Set Spring
120
Socket
120
Stop/Tail Light Bulb
121
Lens
121
Front/Rear Turn Signal Bulb
122
Turn Signal Lens
122
Cleaning
123
Washing the Motorcycle
124
Finishing Touches
125
Storage Guide
126
Removal from Storage
128
Specifications
129
Noise Control System (Australia Only)
132
XR650R Block Diagram
133

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HONDA XR650 Dual-Sport Motorcycle Manuals

HONDA XR650 Owner's Manual (135 pages)

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