Honda TG50 Gyro Manuals

Manuals and User Guides for Honda TG50 Gyro. We have 1 Honda TG50 Gyro manual available for free PDF download: Service Manual

Honda TG50 Gyro Service Manual (153 pages)

TG50 Gyro

Brand: Honda | Category: Scooter | Size: 47.92 MB

How to Use this Manual
1
Contents
1
General Information/Contents
2
General Safety
2
Service Rules
2
Vehicle/Carburetor Identification Number
3
Frame/Engine Serial Number
3
Color Code Label
3
Specifications
4
Torque Values
6
Tools Special/Common
7
Cable and Harness Routing
8
Noise Emission Control System (USA Only)
12
Lubrication View
13
Lubrication/Contents
14
Service Information
14
Lubrication Torubleshooting
14
Oil Pump Removal/Inspection/Installation
15
Oil Lines/Pump Bleeding
16
Oil Strainer
17
Oil Tank Removal/Installation
17
Transmission Oil
18
Lubrication Points
19
Control Cables
19
Maintenance Contents
20
Maintenance Schedule
21
Air Cleaner
22
Carburetor Idle Speed
23
Throttle Operation
23
Oil Control Cable Adjustment
23
Fuel Filter Screen
24
Fuel Line
24
Oil Line
25
Muffler Decarbonization
25
Wheels
25
Brakes
25
Parking Lock Lever
26
Rear Brake Lever Free Play
26
Brake Shoes
26
Steering Head Bearings
27
Front/Rear Suspension
27
Nuts, Bolts, Fasteners
28
Spark Plug
28
Headlight Beam Adjustment
28
Ignition Timing
29
Cylinder Compression
29
Fuel System Exploded View
30
Fuel System/Contents
31
Engine Cranks but Won't Start
31
Engine Idles Roughly, Stalls or Runs Poorly
31
Lean/Rich Mixture
31
Fuel Filter Cleaning
32
Fuel Tank Removal
32
Fuel Tank Installation
33
Air Cleaner Case Removal/Installation
33
Throttle Valve Disassembly
34
Carburetor Removal
35
Auto Bystarter Inspection
35
Auto Bystarter Removal
36
Float Chamber Disassembly
36
Float Chamber Assembly
38
Float Level Inspection
38
Auto Bystarter Installation
38
Carburetor Installation
39
Throttle Valve Assembly
39
Reed Valve Removal/Inspection/Installation
40
Air Screw Adjustment
41
Engine Removal/Installation View
42
Engine Removal/Installation Contents
43
Engine Removal
44
Engine Installation
45
Cylinder Head/Cylinder/Piston Exploded View
46
Cylinder Head/Cylinder/Piston Contents
47
Compression too Low, Hard Starting or Poor Performance at Low Speed
47
Compression too High, Overheating or Knocking
47
Abnormal Noise/Noise-Piston
47
Cylinder Head Removal
48
Cylinder/Piston Removal
49
Combustion Chamber Decarbonizing
49
Cylinder Head Warpage Inspection
49
Cylinder/Piston Inspection
50
Piston Ring Inspection
51
Piston/Cylinder Installation
52
Connecting Rod Inspection
52
Cylinder Head Installation
54
Alternator Exploded View
55
Alternator Contents
56
Left Crankcase Removal
57
Left Crankcase Cover Disassembly
57
Alternator Removal
58
Alternator Installation
60
Left Crankcase Cover Assembly
61
Left Crankcase Cover Installation
62
Clutch/Transmission Exploded View
63
Clutch/Transmission Contents
64
Engine Starts, but Scooter Won't Move
65
Abnormal Noise
65
Oil Leaks
65
Right Crankcase Cover Removal
66
Right Crankcase Cover Disassembly
67
Right Crankcase Cover Inspection
69
Gear/Gearshaft Inspection
69
Second Clutch Inspection
69
Low Clutch Outer Inspection
70
Low Clutch/Drive Plate Removal
71
Parking Arm Removal
72
Low Clutch Inspection
72
Second Clutch Outer Inspection
72
Oil Pump Gear Removal
73
Starter Pinion Removal
73
Parking Arm/Shaft Inspection
73
Starter Pinion Installation/Inspection
74
Oil Pump Gear Installation
74
Parking Arm Installation
75
Low Clutch/Drive Plate Installation
76
Right Crankcase Cover Assembly
76
Right Crankcase Cover Installation
78
Crankcase/Crankshaft Exploded View
80
Crankcase/Crankshaft Contents
81
Abnormal Engine Noise
81
Crankcase Separation
82
Crankshaft Removal
82
Crankshaft Inspection
83
Crankshaft Installation
84
Crankcase Assembly
85
Frame Covers Exploded View
86
Frame Covers Contents
87
Front Cover/Head Pipe Covers/Floor Board Removal and Installation
88
Body Center Cover Removal/Installation
90
Rear Cover Removal
90
Rear Cover Installation
91
Engine Cover Removal/Installation
91
Steering/Front Wheel/Brake/Suspension Exploded View
92
Steering/Front Wheel/Brake/Suspension Contents
93
Steering/Front Wheel/Brake/Suspension Troubleshooting
94
Handlebar Removal
95
Handlebar Installation
96
Parking Lock
97
Lever Removal/Installation
97
Cable Replacement
97
Primary Throttle Cable Replacement
98
Secondary Throttle Cable Replacement
99
Rear Brake Cable Replacement
99
Rear Brake Adjustment
100
Front Wheel Removal/Inspection
101
Wheel Rim/Bearing
101
Front Wheel Disassembly/Assembly
102
Front Wheel Installation
103
Front Brake Inspection
103
Front Brake Disassembly
104
Front Brake Assembly
105
Front Suspension Removal
106
Front Suspension Inspection/Installation
107
Steering Removal
108
Ball Race Inspection/Replacement
109
Bottom Cone Race Inspection/Replacement
109
Steering Installation
110
Rear Wheel/Brake Exploded View
111
Rear Wheel/Brake Contents
112
Rear Wheel Wobbling
112
Poor Brake Performance
112
Rear Wheel Removal/Inspection
113
With/Without the Wheel Hub Attached
113
Rear Brake Drum Replacement/Disassembly/Assembly/Installation
114
Rear Brake Inspection/Disassembly
115
Rear Shock Absorber/Swing Joint Unit Exploded View
117
Rear Shock Absorber/Swing Joint Unit Contents
118
Soft/Hard Suspension
118
Suspension Noise
118
Rear Shock Absorber Removal/Disassembly/Inspection
119
Rear Shock Absorber Assembly
120
Rear Shock Absorber Installation
121
Swing Joint Unit Removal
121
Swing Joint Unit Inspection/Disassembly
122
Swing Joint Unit Inspection
124
Swing Joint Unit Assembly
125
Swing Joint Unit Installation
127
Electrical Equipment Contents
128
Charging/Ignition/Starting System Troubleshooting
130
Battery Removal/Installation
131
Battery Voltage/Charging
131
Charging System
132
Alternator Performance/Resistance Test
132
Resistor/Regulator/Rectifier Inspection
133
Ignition System Circuit
134
Ignition Coil Inspection
134
Exciter Coil Inspection
135
Pulse Generator
135
CDI Unit Inspection
135
Starting System Circuit
136
Starter Relay Inspection
137
Starter Motor Removal
137
Starter Motor Inspection/Installation
138
Instruments Removal
139
Indicator Light Bulb Replacement
139
Ignition Switch Inspection/Removal
140
Oil Level Sensor
140
Oil Level Indicator Inspection
141
Handlebar Switch
141
Headlight Bulbs
142
Brake Light Switch
142
Tail/Brake Light
143
Turn Signal Light
143
Horn
144
Wiring Diagram
145
Troubleshooting Contents
146
Engine Does Not Start or Is Hard to Start
146
Engine Lacks Power
147
Poor Performance at Low and Idle Speeds
148
Poor Performance at High Speed
148
Clutch and Transmission
149
Poor Handling
149
Swing Lock
150
Oil Indicator
151
Starter Motor
152

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Honda TG50 Gyro Service Manual (153 pages)

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