Honda H4524H Manuals

Manuals and User Guides for Honda H4524H. We have 1 Honda H4524H manual available for free PDF download: Workshop Manual

Honda H4524H Workshop Manual (239 pages)

Brand: Honda | Category: Lawn Mower | Size: 4.69 MB

Contents
3
Specifications
5
Dimensions and Weights
6
Frame
6
Power Train
6
Dimensional Drawings
7
Wiring Diagram
8
Service Information
11
General Safety
12
Service Rules
12
Serial Number Location
12
Maintenance Standards
13
Torque Values
15
Special Tools
17
Troubleshooting
19
Hard Start
19
Spark Test
20
Cylinder Compression Test
20
Ignition System
21
Engine Starts but then Stops
22
Engine Lacks Power
23
Overheat
23
Engine Speed Does Not Increase Sufficiently
24
Exhaust Gas
25
Mower Deck
26
Unevent Mowing
26
Cutting Performance Is Unsatisfactory
27
Blade Does Not Rotate
28
Poor Bagging Performance
29
Lawn Tractor Vibrates Excessively
30
Steering Wheel
31
Heavy Handling
32
Steering Wheel Is Wobbling
33
Hydrostatic Transmission
37
Charge Pump Pressure
49
HST Performance Test
50
HST Pressure Test
51
HST Performance Test Chart
52
Air Bleeding
53
Maintenance Schedule
56
Cable/Harness Routing
57
Lift and Support Points
60
Maintenance
63
Engine Oil
64
Inspection
64
Oil and Filter Change
64
Air Cleaner
65
Radiator Screen
66
Battery Electrolyte Level
66
Tire Pressure
67
Mower Deck Drive Belt and Blade Belt
67
Brakes
68
Brake Shoe Wear
68
Brake Pedal
68
Parking Brake
69
Coolant
70
Coolant Recommendation
70
Coolant Replacement Procedure
71
Blade and Blade Bolts
72
Shift Lever Linkage Inspection and Adjustment
73
Shift Rod Length Adjustment
74
Return Arm Bracket Adjustment
75
Front Axle
76
Return Rod B Adjustment
76
Spark Plug
77
Spark Arrestor
77
Hydrostatic Transmission Fluid
78
Replacement
79
Fuel Tank and Fuel Lines
80
P.T.O. Clutch
80
Throttle Cable
81
Standard Maximum Speed
81
Valve Clearance
82
Governor
82
Carburetor
83
Idle Speed
83
Mower Deck Height Adjustment
84
Side to Side Adjustment
85
Front to Back Adjustment
86
Interlock System
89
P.T.O. Clutch Switch
89
Neutral Switch
89
Parking Brake System
89
Seat Switch
90
Maximum Speed Adjustment
91
Engine Removal/Installation
93
Radiator
97
Thermoswitch
99
Thermostat
99
Fuel System
101
Fuel Tank
102
Fuel Line
106
Muffler
107
Flywheel/Governor/Starter Motor
109
Flywheel/Ignition Coil
110
Lock Nut Disassembly
111
Timing Belt Adjustment
112
Timing Belt Replacement/Valve Timing
112
Covernor
113
Starter Motor
114
Starter Solenoid
116
Brush Length
116
Mica Depth
116
Armature
116
Holder, Housing, and Cover Alignment Points
117
Short Circuit Test-Shaft to Commutator
117
Short Circuit Test-Armature
117
Cylinder Head/Valves
119
Valve Spring Free Length
122
Valve Stem O.D.
122
Valve Guide I.D.
122
Valve Guide to Stem Clearance
122
Valve Seat Width
123
Cylinder Head
123
Valve Rocker Arm Shaft O.D.
123
Rocker Arm I.D.
124
Cam Height
124
Camshift O.D.
124
Valve Guide Replacement
125
Valve Guide Reaming
126
Valve Seat Inspection and Reconditioning
126
Cylinder Block/Crankshaft/Piston
129
Cylinder Block Removal/Installation
130
Piston Disassembly/Reassembly
131
Piston Skirt O.D.
132
Piston Pin Hole I.D.
132
Piston Pin O.D.
132
Connecting Rod Small End I.D.
132
Piston Ring Width
133
Piston Ring Side Clearance
133
Cylinder I.D.
133
Piston to Cylinder Clearance
133
Piston Ring End Gap
134
Crankshaft Main Journal O.D.
134
Crankpin O.D.
134
Connecting Rod Big End Oil Clearance
134
Bearing Selection
135
Connecting Rod Big End Axial Clearance
135
Crankshaft Journal
135
Connecting Rod
136
Oil Pump
137
Outer Rotor Clearance
138
Rotor-To-Bdy Side Clearance
138
Mower Deck Removal/Installation
140
Blade
141
Cutting Blade
143
Blade Sharpening
144
Mower Deck Drive Belt
146
Idle Pulley Disassembly/Reassembly
147
Blade V-Belt/Driven Pulley
148
V-Belt Removal/Installation
148
Driven Pulley
149
Transmission
151
Transmission Removal
152
Transmission Installation
155
Control Shaft/Transmission Fluid Reservoir Tank
158
Control Shaft Assembly
159
Input Shaft
160
Right Transmission Case
162
Right Transmission Case/Rear Differential/Countershaft
164
Charge Pump Case
167
Transmission Release Valve/Check Valve/Suction Filter
168
Distributor Plate
170
Cylinder Plate
170
Pump Case
171
Transmission Assembly
172
Brake Shoes
184
Brake Shoe
185
Brake Drum I.D.
185
Foot Brake
187
Wheels/Front Axle/Steering
189
Front Wheels/Axle
190
Toe-In
191
Rear Wheels
192
Steering/Gearbox
193
Tie Rod Arm Installation
194
Frame/Body
195
Engine Hood
196
Instrument Panel/Steering Column Cover
197
Instrument Panel Disassembly/Reassembly
198
P.T.O. Clutch Lever
199
Battery
200
Electrical Parts
200
Throttle Lever
201
Steering Column
202
Seat/Rear Fender
203
Mower Deck Height Adjusting Lever
205
Shift Lever
206
Floor
208
Drive Shaft
209
Electrical Equipment
211
Component Location
212
Body Electrical Inspection
214
Headlight Switch
214
Combination Switch
214
Regulator/Rectifier
215
Fuel Pump
216
Fuel Reserve Sensor
216
Starting Relay Inspection
217
Warning Buzzer
217
Combination Relay
217
Ignition Relay Inspection
217
Safety Interlock System Inspection
218
Bulb Burnt-Out Checker Inspection
218
Fuses
219
Headlight Bulb Replacement
219
Fuel Control Unit
219
Fuel Cut Solenoid Valve
220
Diode
220
Silicon Rectifier
220
Engine Electrical Inspection
221
Transistorized Ignition Coil
221
Charging Coil Inspection
221
Secondary Side
221
P.T.O. Brake Clearance Inspection
225
New Drive Pulley Initial Installation
225
Optional Parts
227
Grass Catcher
228
Hst
229
Oil Flow
231
In Forward Gear
231
In Reverse Gear
232
Shift Lever in Neutral
232
Transmission Release Lever
233
Index
235

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Honda H4524H Workshop Manual (239 pages)

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