Honda CRF450RX 2018 Manuals

Manuals and User Guides for Honda CRF450RX 2018. We have 1 Honda CRF450RX 2018 manual available for free PDF download: Manual

Honda CRF450RX 2018 Manual (460 pages)

Brand: Honda | Category: Motorcycle | Size: 54 MB

Table of Contents
5
General Information
7
Service Rules
8
Model Identification
9
Serial Numbers/Labels
9
General Specifications
10
Cooling System Specifications
12
Cylinder/Piston Specifications
13
Front Wheel/Suspension/Steering Specifications
15
Battery/Charging System Specifications
17
Standard Torque Values
18
Engine & Frame Torque Values
18
Lubrication & Seal Points
27
Cable & Harness Routing
30
Radiator Hose
63
Frame/Body Panels/Exhaust System
67
Service Information
68
Troubleshooting
68
Body Panel Locations
68
Seat
69
Radiator Shroud
69
Side Cover/Air Cleaner Housing
70
Cover
70
Front Number Plate
70
Front Fender
71
Rear Fender
71
Drive Sprocket Cover
71
Engine Guard
72
Mudguard
72
Rear Frame
72
Sidestand (Crf450Rx)
74
Installation
74
Exhaust System
75
Muffler Removal
75
Exhaust Pipe Removal
76
Exhaust Pipe Installation
76
Maintenance
83
Service Information
84
Maintenance Schedule
85
Replacement
85
Additional Items Requiring Frequent Replacement
87
Fuel Line
88
Throttle Operation
90
Air Filter
91
Crankcase Breather
92
Spark Plug
93
Valve Clearance
94
Valve Clearance Adjustment
96
Engine Oil/Oil Filter
97
Engine Idle Speed
99
Radiator Coolant
99
Cooling System
99
Drive Chain
100
Drive Chain Slider
104
Drive Chain Roller
104
Drive/Driven Sprocket
105
Brake Fluid
105
Brake Pads Wear
106
Brake System
107
Clutch System
108
Clutch Lever Position
108
Clutch Lever Freepla y
108
Control Cables
109
Throttle Cable
109
Clutch Cable
109
Exhaust Pipe/Muffler
110
Suspension
110
Rear Suspension Inspection
111
Swingarm/Cushion Linkage
112
Nuts, Bolts, Fasteners
112
Wheels/Tires
112
Steering Head Bearings
113
Sidestand (Crf450Rx)
113
Pgm-Fi System
115
Service Information
116
Pgm-Fi System Location
117
Pgm-Fi System Diagram
118
Pgm-Fi Troubleshooting Information
120
Pgm-Fi Symptom
120
Troubleshooting
120
Dtc Index
122
Pgm-Fi Symptom Troubleshooting
124
Dtc Troubleshooting
126
Mil Circuit Inspection
136
Map Sensor
138
Ect Sensor
138
Iat Sensor
139
Ecm
139
Power/Ground Line Inspection
140
Ignition System
141
Service Information
142
Troubleshooting
143
Component Location
144
System Diagram
144
Ignition Coil Primary Peak Voltage
147
Ignition Timing
149
Ignition Coil
149
Electric Starter
151
Service Information
152
ELECTRIC STARTER (Except '17 Model CRF450R)
153
Troubleshooting
153
Component Location
154
System Diagram
155
Starter Motor
157
Starter Relay Switch
160
STARTER/IGNITION RELAY ('17 Model CRF450RX)
162
STARTER/MAIN RELAY (after '17 Model)
165
STARTER/MAIN RELAY (after Model)
165
Fuel System
169
Service Information
170
Troubleshooting
171
Component Location
172
Fuel Line Replacement
173
Fuel Pressure Relieving
173
Quick Connect Fitting Removal
173
Quick Connect Fitting Installation
174
Fuel Flow Inspection
177
Fuel Tank (Crf450R)
179
Fuel Tank (Crf450Rx)
180
Fuel Pump Unit (Crf450R)
181
Disassembly and Inspection
182
Installation
184
Fuel Pump Unit (Crf450Rx)
186
Air Cleaner Housing
191
Throttle Body
192
Fuel Injector
196
Fast Idle Knob
197
Lubrication System
199
Service Information
200
Troubleshooting
200
Lubrication System Diagram
201
Oil Pump
202
Oil Pump Driven Gear Removal
203
Oil Pump Driven Gear Installation
203
Pressure Relief Valve
204
Piston Jet
206
Cooling System
207
System Flow Pattern
210
System Testing
211
Coolant Replacement
211
Water Pump
213
Mechanical Seal Inspection
213
10. Cylinder Headn Alves
217
Service Information
218
Troubleshooting
220
Component Location
221
Cylinder Compression Test
222
Cylinder Head Cover
222
Installation
223
Camshaft
224
Decompressor System
227
Rockerarm
229
Cylinder Head
231
Valve Guide Replacement
233
Installation
239
Troubleshooting
242
Cam Chain Tensioner
244
Cam Chain Tensioner Lifter
244
Cylinder Removal
246
Piston Ring Removal
247
Piston Installation
248
Cylinder Installation
249
F========================================== Clutch/Kickstarteristarter Clutch/Gearshift
254
Troubleshooting
254
Component Location
255
Right Crankcase Cover
258
Clutch/Gearshift Linkage
260
Installation
260
Clutch
261
KICKSTARTER ('17 Model)
269
STARTER CLUTCH (Except '17 Model CRF450R)
273
Gearshift Linkage
276
13. Alternator
281
Service Information
282
Stator/Ckp Sensor
289
Crankcase/Crankshaft/Transmission/Balancer
292
Service Information
292
Troubleshooting
294
Component Location
295
Reed Valve
296
Balancer Driven Gear/Balancer Shaft
296
PRIMARY DRIVE GEAR ('17 Model CRF450R)
297
Crankcase
299
Transmission
302
Crankshaft
307
Crankcase Bearing/Oil Seal
308
Replacement
308
15. Engine Removauinstallation
317
Service Information
318
Engine Removal/Installation
320
Engine Installation
322
16. Front Wheeususpension/Steering
327
Front Wheel/Suspension/Steering
329
Front Wheel
332
Installation
334
Installation
354
Steering Stem
362
Bearing Replacement
363
Clutch Lever
367
Rear Wheeususpension
369
Service Information
370
Rear Wheel/Suspension
371
Troubleshooting
372
Component Location
373
Rear Wheel
374
Shock Absorber
377
Bladder Replacement
378
Piston Ring Replacement
383
Damper Assembly
387
Installation
395
Cushion Linkage
395
Drive Chain Guide/Drive Chain Guide
401
Slider
401
Swingarm
402
Hydraulic Brake
407
Service Information
408
Troubleshooting
409
Component Location
410
Brake Fluid Replacement/ Air Bleeding
412
Brake Fluid Filling/Air Bleeding
413
Brake Pads/Disc
415
Front Brake Pads Replacement
415
Rear Brake Pads Replacement
416
Brake Disc Inspection
417
Front Master Cylinder
417
Hydraulic Brake
418
Rear Master Cylinder
419
Front Brake Caliper
421
Rear Brake Caliper
423
Brake Pedal
424
19. Battery/Charging System
427
Service Information
428
Troubleshooting
430
Model CRF450R)
430
Component Location
432
System Diagram
432
(Except '17 Model CRF450R)
435
Voltage Inspection
435
Battery Testing
435
Charging System Inspection
436
Regulator/Rectifier
437
Alternator Charging Coil
439
CONDENSER ('17 Model)
440
20. Switches
441
Service Information
442
Component Location
442
Engine Stop/Mode Select Switch
443
Clutch Switch
449
(Except '17 Model CRF450R)
449
Starter Switch
451
21. Wiring Diagrams
453
Index
457

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Honda CRF450RX 2018 Manuals

Honda CRF450RX 2018 Manual (460 pages)

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