Honda CD125S Manuals

Manuals and User Guides for Honda CD125S. We have 1 Honda CD125S manual available for free PDF download: Shop Manual

Honda CD125S Shop Manual (102 pages)

Brand: Honda | Category: Motorcycle | Size: 50.8 MB

Contents
3
Procedure of Performing the Work
5
Special Tools
6
Special Tools for CB125S, CD125S and SL125
8
Maintenance Operations
9
Tappet Adjustment
9
Carburetor Adjustment
9
Breaker Point and Ignition Timing Adjustment
10
Clutch Adjustment
11
Spark Plug Inspection
11
Engine Oil Change
12
Oil Filter Cleaning
12
Oil Pump Screen Cleaning
12
Cam Chain Adjustment
13
Fuel System Inspection
13
Air Cleaner Element Servicing
13
Brake Adjustment
14
Drive Chain Adjustment
15
Battery Electrolyte Inspection
15
Front Fork Oil Replacement
15
Cylinder Compression Check
16
Engine Construction
17
Work Which Can be Performed Without Removing the Engine
18
Engine Removal
18
Engine Reinstallation
19
Cylinder, Cylinder Head and Piston Disassembly
19
Direction of Rotation
19
Camshaft Removal
19
Cylinder, Cylinder Head and Piston Inspection
20
Cylinder Removal
20
Piston Pin Removal
20
Cylinder Bore Measurement
20
Cylinder, Cylinder Head and Piston Reassembly
21
Piston Diameter Measurement
21
Piston Gap Measurement
21
Piston Installation
21
Camshaft Installation
22
Valve Timing Procedure
22
Advance Installation
23
Valve Removal
24
Valve Disassembly
24
Valve Inspection
24
Valve Stem Clearance Measurement
24
Valve Reassembly
25
Valve Seat Dressing
25
Oil Pump and Oil Filter
26
Lubrication System
26
Lock Nut Removal
27
Oil Pump Drive Gear Removal
27
Oil Pump Body Removal
27
Oil Pump Disassembly
27
Oil Pump and Oil Filter Reassembly
28
Lock Nut Tightening
28
Clutch Disassembly
29
Clutch Removal
29
Clutch Inspection
30
Clutch Reassembly
30
Clutch Outer Removal
30
Spline Washer Installation
30
Gear Shift Mechanism
31
Circlip Removal
32
Pin Alignment
32
Spindle Installation
32
Cam Chain Tensioner and A.C. Generator Disassembly
33
Rotor Removal
33
Cam Chain Tensioner and A.C. Generator Reassembly
34
Crankshaft
34
Cam Chain Tensioner Installation
34
Generator Installation
34
Crankshaft Disassembly
35
Crankshaft Inspection
35
Crankcase Disassembly
35
Crankshaft Runout Measurement
35
Transmission and Primary Kick Starter
36
Crankshaft Reassembly
36
Crankcase Tightening
36
Transmission and Primary Kick Starter Disassembly
37
Transmission and Primary Kick Starter Reassembly
38
Kick Starter Installation
38
Direction of Drum Installation
38
Carburetor
39
Float Level Adjustment
39
Carburetor Setting Table
40
Chassis
41
Front Brake and Front Wheel Disassembly
41
Front Wheel Removal
41
Brake Shoe Removal
41
Front Brake and Front Wheel Inspection
42
Rim Runout Measurement
42
Front Brake Drum Measurement
42
Spoke Retightening
42
Front Brake and Front Wheel Reassembly
43
Tire Assembly
43
Front Brake Wire Adjustment
43
Brake Lever Play
43
Rear Brake and Rear Wheel Disassembly
44
Drive Chain Disassembly
44
Rear Wheel Removal
44
Rear Brake and Rear Wheel Inspection
45
Rear Brake Drum Measurement
45
Brake Lining Measurement
45
Rear Brake and Rear Wheel Reassembly
46
Final Driven Sprocket Assembly
46
Brake Stopper Arm Installation
46
Chain Slack and Brake Pedal Play
46
Steering Unit Disassembly
47
Clutch Cable Removal
47
Emergency Switch Removal
47
Handle Bar Removal
47
Steering Unit Inspection
48
Steering Unit Reassembly
48
Steering Stem Removal
48
Front Suspension
49
Brake Cable Play Adjustment
49
Clutch Cable Play Adjustment
49
Front Suspension Construction
50
Front Suspension Disassembly
50
Front Fork Removal
50
Front Suspension Inspection
51
Front Suspension Reassembly
51
Spring Gree Length Measurement
51
Front Fork Assembly
51
Rear Suspension Disassembly
52
Rear Shock Absorber Disassembly
52
Rear Suspension Inspection
53
Rear Suspension Reassembly
53
Rear Fork Assembly
53
Rear Shock Absorber Assembly
53
Frame Body Construction
54
Frame Body Disassembly
54
Seat and Fuel Tank Removal
54
Air Cleaner and Tool Box Removal
54
Frame Body Inspection
55
Stand Removal
55
Ball Race Removal
55
Air Cleaner Element Cleaning
55
Front Body Reassembly
56
Electrical
57
Generating System
57
A.C. Generating Specifications
57
Charging System
58
Charging Test
58
Ignition System
59
Charging System Inspection
59
Stator Coil Test
59
Selenium Rectifier Continuity Test
59
Battery Construction
60
Ignition Coil Test
60
Condenser Test
60
Battery Inspection and Servicing
61
Battery Charging
61
Auxiliary Electrical Equipment Inspection
62
Troubleshooting
65
Periodical Maintenance
70
Maintenance Schedule
70
Technical Data
71
Wiring Diagram (CB100)
73
Wiring Diagram (CL100)
74
Wiring Diagram (SL100)
75
Wiring Diagram (CB125S)
76
Wiring Diagram (CD125S)
77
Wiring Diagram (SL125)
78
TL125 Special Tools
79
Tapper Clearance Adjustment
81
Air Cleaner Maintenance
82
Clutch Wire Adjustment
83
Front Brake Adjustment
84
Rear Brake Adjustment
84
Brake Pedal Height Adjustment
85
Gear Change Pedal Height Adjustment
85
Front Suspension Spring Adjustment
85
Front Fork Oil Change
85
Cylinder Compression Inspection
86
Chassis Brake Arm
91
Handlebar
91
Cables and Lead Wires
91
Electrical System
94
A.C. Generator
95
Inspection of Electrical Accessories
96
Main Switch
96
A.C. Generator Removal
96
A.C. Generator Starter Inspection
96
Table of Optional Parts
97
Specifications
99
TL 125 Wiring Diagram
100
Index
101

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Honda CD125S Shop Manual (102 pages)

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