Honda CBR1000S1 2016 Manuals

Manuals and User Guides for Honda CBR1000S1 2016. We have 1 Honda CBR1000S1 2016 manual available for free PDF download: Shop Manual

Honda CBR1000S1 2016 Shop Manual

Honda CBR1000S1 2016 Shop Manual (546 pages)

Brand: Honda | Category: Motorcycle | Size: 35 MB

Table of Contents

Table of Contents

5
- How to Use this Manual
  2
- Service Rules
  8
- Destination Codes
  8
- Model Identification
  9
- Serial Numbers/Labels
  9
- General Specifications
  11
- Pgm-Fi Specifications
  12
- Service Limit
  14
- Clutch/Starter Clutch/Gearshift Linkage Specifications
  14
- Crankcase/Transmission/Balancer Specifications
  15
- Rear Wheel/Suspension Specifications
  16
- Hydraulic Brake Specifications
  17
- Battery/Charging System Specifications
  17
- Standard Torque Values
  19
- Engine & Frame Torque Values
  19
- Lubrication & Seal Points
  25
- Special Tool List
  27
- Cable & Harness Routing
  29
- Clutch Cable
  31
- Evap Canister
  52
- Source of Emissions
  59
- Crankcase Emission Control System
  59
- Three Way Catalytic Converter
  60
- Noise Emission Control System
  61
- Technical Features
  62
- Valve Gear
  63
- Rear Wheel Speed Sensor
  68
- Front Wheel Speed Sensor
  68
- Lithium Ion Battery
  70
- Frame/Body Panels/Exhaust System
  73
  - Service Information
    74
  - Troubleshooting
    74
  - Body Panel Locations
    75
  - Body Panel Removal Chart
    75
  - Top Shelter
    78
  - Rear Fender a
    81
  - Rear Fender B
    83
  - Rear Fender C
    84
  - Front Lower Cover
    85
  - Middle Cowl
    85
  - Intake Air Duct
    86
  - Rear View Mirror
    88
  - Under Cowl
    92
  - Left Rear Cover
    93
  - Frame Side Cover
    94
  - Side Stand
    94
  - Front Fender
    95
  - Exhaust Pipe
    97
  - Stud Bolt Replacement
    99
- Maintenance
  101
  - Service Information
    102
  - Maintenance Schedule
    102
  - Throttle Operation
    105
  - Air Cleaner
    105
  - Spark Plug
    106
  - Valve Clearance
    108
  - Engine Oil
    112
  - Oil Level Inspection
    112
  - Oil Change
    112
  - Engine Oil Filter
    113
  - Engine Idle Speed
    114
  - Idle Speed Inspection
    114
  - Radiator Coolant
    114
  - Cooling System
    115
  - Secondary Air Supply System
    115
  - Cable Adjustment
    116
  - Drive Chain Slack Inspection
    117
  - Recommended Lubricant
    118
  - Sprocket Inspection
    118
  - Drive Chain Slider
    120
  - Brake Fluid
    120
  - Brake Pads Wear
    121
  - Brake System
    121
  - Brake Lever Adjustment
    121
  - Brake Light Switch
    122
  - Headlight Aim
    123
  - Clutch System
    123
  - Front Suspension Inspection
    124
  - Front Suspension Adjustment
    124
  - Rear Suspension Inspection
    126
  - Rear Suspension Adjustment
    126
  - Nuts, Bolts, Fasteners
    128
  - Steering Head Bearings
    128
- Pgm-Fi System
  129
  - Service Information
    130
  - Pgm-Fi System Location
    131
  - Pgm-Fi System Diagram
    132
  - Pgm-Fi Troubleshooting Information
    134
  - General Troubleshooting
    134
  - System Description
    134
  - Dtc Readout
    135
  - Erasing Dtc
    136
  - Circuit Inspection
    136
  - Inspection at Ecm Connector
    136
  - Pgm-Fi Symptom Troubleshooting
    137
  - Dtc Index
    138
  - Dtc Troubleshooting
    142
  - Signal Line
    149
  - Mil Circuit Troubleshooting
    201
  - Power Input Line
    202
  - Ground Line
    202
  - Clutch Switch
    209
  - Map Sensor
    210
  - Iat Sensor
    210
  - Ect Sensor
    210
  - Cmp Sensor
    211
  - Bank Angle Sensor
    211
  - Rear Wheel Speed Sensor
    215
- Ignition System
  217
  - System Diagram
    218
  - Service Information
    219
  - Troubleshooting
    219
  - Ignition System Inspection
    220
  - Digital Multimeter
    220
  - Peak Voltage Adaptor
    220
  - Ckp Sensor Peak Voltage
    221
  - Ignition Timing
    222
- Electric Starter
  223
  - Starter Motor
    226
  - Front Cover
    228
  - Rear Cover
    228
  - Starter Relay Switch
    229
  - Continuity Inspection
    230
- Fuel System
  233
  - Component Location
    235
  - Fuel Line Inspection
    236
  - Fuel Pressure Relieving
    236
  - Quick Connect Fitting Removal
    236
  - Quick Connect Fitting Installation
    237
  - Fuel Pressure Normalization
    238
  - Fuel Pressure Test
    239
  - Fuel Flow Inspection
    239
  - Fuel Pump Unit
    241
  - Installation
    242
  - Air Cleaner Housing
    242
  - Throttle Body
    245
  - System Inspection
    249
  - Exhaust Port
    250
  - Pair Control Solenoid Valve
    250
- Cooling System
  257
  - Service Information
    258
  - Troubleshooting
    258
  - System Flow Pattern
    259
  - System Testing
    260
  - Coolant Replacement
    260
  - Radiator/Cooling Fan
    263
  - Water Pump
    267
  - Mechanical Seal Inspection
    267
  - Radiator Reserve Tank
    268
Lubrication System

269
- Service Information
  270
- Lubrication System Diagram
  272
- Oil Pressure Inspection
  272
- Oil Pump
  272
- Oil Cooler
  275
- Cylinder Head/Valves
  277
  - Component Location
    279
  - Cylinder Compression
    280
  - Compression Pressure
    280
  - Cylinder Head Cover Removal/ Installation
    280
  - Camshaft Removal
    282
  - Valve Specifications
    284
  - Camshaft Installation
    286
  - Combustion Chamber
    292
  - Valve Guide Replacement
    293
  - Cam Chain Tensioner Lifter
    301
- Clutch/Starter Clutch/Gearshift Linkage
  303
  - Service Information
    304
  - Troubleshooting
    304
  - Component Location
    305
  - Right Crankcase Cover
    306
  - Clutch Lifter Lever
    307
  - Clutch/Gearshift Linkage Specifications
    312
  - Starter Clutch
    318
  - Gearshift Linkage
    321
  - Installation
    323
  - Gearshift Pedal
    325
- Alternator
  327
  - Service Information
    328
  - Component Location
    328
  - Alternator Cover
    329
- Crankcase/Transmission/Balancer
  333
  - Troubleshooting
    334
  - Shift Fork/Shift Drum/ Transmission
    340
  - Mainshaft Bearing Replacement
    342
  - Installation
    345
- Crankshaft/Piston/Cylinder
  353
  - Service Information
    354
  - Troubleshooting
    354
  - Component Location
    355
  - Side Clearance Inspection
    356
  - Main Journal Bearing
    360
  - Bearing Inspection
    360
  - Oil Clearance Inspection
    360
  - Bearing Selection
    361
  - Bearing Installation
    362
  - Crankpin Bearing
    362
  - Piston Ring Removal
    366
  - Crankshaft/Piston/Cylinder Specifications
    367
  - Piston Ring Installation
    367
- Engine Removal/Installation
  371
  - Service Information
    372
  - Component Location
    373
- Front Wheel/Suspension/Steering
  385
  - Service Information
    386
  - Troubleshooting
    386
  - Component Location
    387
  - Installation
    394
  - Right Side
    399
  - Left Side
    399
  - Wheel Balance
    400
  - Wheel Bearing Replacement
    402
  - Steering Stem
    414
  - Lock Washer
    418
- Rear Wheel/Suspension
  421
  - Service Information
    422
  - Troubleshooting
    422
  - Component Location
    423
  - Installation
    428
  - Suspension Linkage
    429
  - Bearing Replacement
    431
  - Lower Bearing
    433
- Hydraulic Brake
  441
  - Service Information
    442
  - Troubleshooting
    442
  - Brake Fluid Replacement/Air Bleeding
    445
  - Brake Fluid Draining
    445
  - Brake Pad/Disc
    448
  - Brake Disc Inspection
    450
  - Front Master Cylinder
    450
  - Specifications
    451
  - Rear Master Cylinder
    452
  - Front Brake Caliper
    457
  - Rear Brake Caliper
    459
- ANTI-LOCK BRAKE SYSTEM (ABS) (Except CBR1000RR)
  461
  - Service Information
    462
  - System Location
    462
  - System Diagram
    463
  - Abs Troubleshooting Information
    464
  - Dtc Readout
    465
  - Erasing Stored Dtc
    465
  - Inspection at Abs Modulator Connector
    466
  - Terminal Layout
    466
  - Dtc Index
    467
  - Abs Indicator Circuit Troubleshooting
    469
  - Yes - Go to Step
    470
  - Dtc Troubleshooting
    471
  - Abs Modulator
    484
- Battery/Charging System
  485
  - Service Information
    486
  - Battery Testing
    486
  - Troubleshooting
    487
  - System Location
    489
  - System Diagram
    489
  - Charging System Inspection
    490
  - Charging Voltage Inspection
    491
  - Alternator Charging Coil
    491
  - System Inspection
    492
- Lights/Meters/Switches
  493
  - Yes - Go to Step
    495
  - Bulb Replacement
    500
  - Combination Meter
    501
  - Date & Time Setting Procedure
    503
  - Engine Oil Pressure Indicator/ Eop Switch
    507
  - Fuel Reserve Sensor
    508
  - Ignition Switch
    508
  - Handlebar Switches
    509
  - Neutral Switch
    511
  - Sidestand Switch
    512
  - Control Relay
    513
  - Self-Diagnosis System
    516
- Immobilizer System (Hiss)
  529
- Service Information
  530
- System Location
  530
- Key Registration Procedures
  531
- System Diagram
  531
- Diagnostic Code Indication
  534
  - Blinking Pattern
    535
- Troubleshooting
  535
- Ecm
  537
- Hiss Indicator
  537
- Immobilizer Receiver
  537
  - Signal Line Inspection
    538
- Wiring Diagram
  541
- Index
  544

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