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500cc Fours
Honda 500cc Fours Manuals
Manuals and User Guides for Honda 500cc Fours. We have
1
Honda 500cc Fours manual available for free PDF download: Service Handbook
Honda 500cc Fours Service Handbook (90 pages)
1972 repair manual
Brand:
Honda
| Category:
Motorcycle
| Size: 23.6 MB
Table of Contents
Contents
3
Periodic Maintenance and Tune-Up
4
Tools and Parts
4
Tune-Up Procedure
4
Operation Covered
4
Quality and Viscosity
5
Draining Oil
5
Changing Oil Filter
5
Spark Plugs
6
Breaker Points
6
Filling with Oil
6
Adjusting Gap and Installing
6
Static Procedure
7
Dwell Procedure
7
Ignition Timing
8
Valves
8
Stroboscopic Timing
8
Cam Chain
9
Air Cleaner
10
Carburetors
10
Float Level
10
Idle Mixture
12
Idle Speed
12
Carburetor Synchronization
12
Throttle Linkage
13
Throttle Cable Adjustment
13
Overtravel Stopper Adjustment
14
Battery
14
Engine
15
Servicing Engine in Frame
15
Engine Removal
15
Engine Installation
16
Oil Pump Disassembly
20
Oil Filter
20
Oil Screen Filter
20
Oil Pump and Filter
20
Crankshaft and Connecting Rods
21
Crankcase Disassembly
21
Bearing Selection
23
Crankshaft Journal Diameter
23
Crankcase Assembly
24
Cylinder Head
25
Camshaft and Valves
25
Valve Assembly
26
Clutch and Transmission
34
Clutch Disassembly
34
Clutch Assembly
34
Transmission
35
Gearshift Mechanism
36
Electrical System
45
Starting System
45
Starter Solenoid
47
Ignition
47
Coil
47
Spark Advance
48
Charging System
49
Generator
49
Voltage Regulator
50
Silicon Rectifier
51
Alternator
52
Front Wheel and Brake
54
Front Wheel Removal
54
Front Wheel Inspection
54
Front Brake
55
Front Tire
55
Front Wheel Installation
55
Front Disc Brake
55
Front Brake Assembly
56
Bleeding Front Brake System
57
Front Brake Adjustment
57
Tire Removal
57
Tire Installation
57
Rear Wheel, Brake and Drive Chain
60
Wheel Disassembly
60
Rear Tire
62
Steering Disassembly
64
Steering Assembly
64
Front Suspension Disassembly
64
Front Suspension Assembly
66
Rear Suspension Disassembly
66
Rear Suspension Assembly
67
Frame and Fuel Tank Disassembly
67
Fuel Tank Inspection
68
Frame Inspection
68
Frame and Fuel Tank Assembly
68
Wiring and Electrical Accessories
72
Front Stop Switch
72
Rear Stop Switch
73
Headlight Switch
73
Turn Signal Control Switch
73
Emergency Flasher and Starter Switch
73
Neutral Switch
74
Wiring Diagram
81
Troubleshooting
82
Operating Requirements
82
Starting Difficulties
82
Poor Idling
83
Misfiring
83
Flat Spots
83
Power Loss
83
Index
87
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