User Manuals: HMS IXXAT Safe T100 Safety Module

Manuals and User Guides for HMS IXXAT Safe T100 Safety Module. We have 2 HMS IXXAT Safe T100 Safety Module manuals available for free PDF download: Safety Manual–Original Instructions, Hardware Manual

HMS IXXAT Safe T100 Safety Manual–Original Instructions

HMS IXXAT Safe T100 Safety Manual–Original Instructions (174 pages)

Brand: HMS | Category: Control Unit | Size: 2 MB

Table of Contents

Table of Contents
3
1 Preface

9
- Important User Information
  9
  - T100 Safety Precautions
    10
  - Liability
    10
  - Intellectual Property Rights
    11
  - Trademark Acknowledgements
    11
- About this Document
  11
  - Related and Additional Documents
    12
  - Document History
    13
  - Conventions & Terminology
    14
  - Abbreviations
    16
- Restrictions
  18
  - Handling
    18
  - Area of Application
    18
  - Validity of this Safety Manual
    18
  - Service and Maintenance
    19
  - End of Life
    19
  - Disclaimer
    19
- Support
  19
- Returning Hardware
  20
- CE Pre-Testing
  21
- Information on EMC
  21
- Product Change Requests
  21
2 General Description

22
- Background
  22
- IXXAT Safe T100
  22
- The Black Channel Approach
  24
3 T100 Operation

25
- Overview
  25
- Safety Functions
  25
- Pinning
  26
- Power Supply
  28
  - Voltage Levels and Power Consumption, 24V
    28
  - Reverse Battery Protection, 24V
    30
  - EMC Protection, 24V
    31
    
    Clamp Diode
    31
    
    HF Filter
    31
  - Voltage Levels and Power Consumption, EXT_3V3
    32
  - Ground Concept
    33
  - Galvanic Isolation
    34
  - Integrated I/O Protection Circuits
    34
- Safe Operation
  35
  - Safe Digital Inputs
    35
    
    DI-C Contact Inputs
    36
    
    DI-S Semiconductor Input
    38
    
    Input Wiring Examples
    38
    
    Digital Input Diagnosis and Safe State
    39
    
    Safe Application DI Reaction Time
    39
    
    DI Diagnostic Test Interval
    40
    
    Reliability Block Diagram
    40
  - Test Outputs
    42
  - Safe Digital Outputs
    44
    
    Digital Output Diagnosis and DO Diagnostic Test Interval
    45
    
    Loss of Ground at DO
    46
    
    Safe Application DO Reaction Time
    46
  - Output Wiring Examples
    48
  - Reliability Block Diagram
    49
- Safe State and Reaction Times
  50
- Hardware Interfaces to Non-Safe Components
  55
  - T100 Hardware Reset Conditions
    56
    
    Powerup Reset
    56
    
    Restart Reset
    57
  - Wiring Example
    58
- T100 Firmware Update
  59
- T100 Module Identification
  60
- Operating States
  61
  - T100/PS Specific States
    61
  - T100/CS Specific States
    63
4 In-Design

65
- Mechanical Specification
  65
  - T100 Dimensions
    65
  - Connection to Host Board
    65
  - Mounting Recommendations
    66
  - Mechanical Mounting Set Recommendations
    66
  - Clearances
    67
  - Allowed Mounting Positions
    68
  - Labeling of Safety Signals
    68
- Environmental Considerations
  69
  - Layout Rules
    69
  - Temperature
    70
    
    Temperature Verification Inside Cdev
    70
  - Shock / Vibration
    71
  - Humidity and Pollution Level
    72
  - Intrusion Protection
    72
  - Maximum Operation Altitude
    72
  - Emc
    73
    
    T100 Radiated Emission
    75
5 Configuration and Programming

76
- Configuration of Safety Inputs
  77
  - Enable
    77
  - Channel Type
    77
  - Debounce Filter
    78
  - Channel Mode
    80
  - Consistency Filter
    81
  - Reset of Input Errors
    82
  - Non-Safe Read Access
    82
- Configuration of Test Outputs
  83
- Configuration of Safety Outputs
  85
  - Channel Mode
    85
  - Enable
    86
  - Output Test
    86
  - Reset of Output Errors
    88
- Pre-Tested Configurations
  89
  - Profisafe Configurations
    89
    
    Dual-Channel DI-C
    89
    
    Dual-Channel DI-S
    90
    
    Mixed DI-C Dual/Single Channel
    91
  - CIP Safety Configurations
    92
    
    Dual-Channel DI-C
    92
    
    Dual-Channel DI-S
    93
    
    Mixed DI-C Dual/Single Channel
    94
6 Safety Fieldbus Communication

95
- General
  95
- Profisafe
  96
  - Profisafe Configuration Sequence
    96
    
    F-Parameter Setup
    97
    
    F-Address
    98
    
    Iparameter CRC
    98
    
    Watchdog Time
    98
    
    Iparameter Setup
    99
    
    GSD File
    102
    
    Iparameter CRC Calculation Tool
    104
    
    T100/PS Status Information
    104
  - F-Data Exchange
    104
    
    Input Process Image
    105
    
    Output Process Image
    107
  - Error Handling
    109
  - T100/PS Temperature Sensor Data Access
    110
  - Device Replacement
    110
  - Profisafe Certification
    111
- CIP Safety
  112
  - CIP Object Model
    112
    
    Class Attributes
    112
    
    Instance Attributes
    112
    
    Safety Supervisor Object (0X39)
    112
    
    Class Attributes
    115
    
    Safety Validator Object (0X3A)
    115
    
    Services
    115
    
    Instance Attributes
    116
    
    Services
    118
    
    Class Attributes
    119
    
    Safety Discrete Output Point Object (SDOP) (0X3B)119
    119
  - Instance Attributes
    119
  - Services
    120
- Safety Discrete Input Point Object (SDIP) (0X3D)
  120
  - Class Attributes
    120
  - Instance Attributes
    120
- Safety Discrete Input Group Object (SDIG) (0X3E)
  121
  - Class Attributes
    121
  - Instance Attributes
    121
  - Services
    121
- Safety Dual Channel Output Object (SDCO) (0X3F)122
  122
  - Class Attributes
    122
  - Instance Attributes
    122
  - Services
    122
- Diagnostic Object (0X64)
  123
  - Class Attributes
    123
  - Instance Attributes
    123
  - Services
    123
- Failure Code Object (0X65)
  124
  - Class Attributes
    124
  - Instance Attributes
    124
  - Services
    125
- CIP Safety Configuration Sequence
  126
  - Configuration Steps and States
    126
  - Reset Services
    128
  - Configuration Data String
    129
  - SCID Calculation
    131
- Safety Data Exchange
  132
  - Safe Input Data
    133
  - Safe Output Data
    135
- Error Handling
  136
  - Safe Input and Output Channel Error Handling
    136
  - Event-Log
    137
  - Fail-Safe Errors
    138
  - Configuration Data Storage Errors
    138
- Status and Diagnostic Information
  139
- Parameters for Connection Establishment
  140
  - LED Signaling
    141
  - Device Replacement
    141
  - Requirements for the End User Manual
    142
  - Requirements for the End Device (Cdev)
    144
  - CIP Safety Certification
    145
7 Re-Certification Steps

146
- General Cdev Integration and Re-Certification Steps
  146
8 Characteristics

148
9 Compliance

150
- IEC 61508 and en ISO 13849
  150
- Fieldbus Compliance
  151
  - Profisafe
    151
  - CIP Safety
    151
- Rohs
  151
- Emc
  151
Appendix

152
- A Safety Integration Rules
  153
- B Safety Application Rules
  157
- C Applicable Standards
  164
- DCIP Safety Event and Error Codes
  166
- E Declaration of Incorporation
  174

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HMS IXXAT Safe T100 Hardware Manual

HMS IXXAT Safe T100 Hardware Manual (48 pages)

Brand: HMS | Category: Microcontrollers | Size: 3 MB

Table of Contents

Table of Contents
4
Document History

6
Referenced Documents

6
Abbreviations

7
1 Overview

8
- Anybus Compactcom Objects
  11
- Functional Safety Object
  12
2 Power Supply Connection

13
3 Address Switches

14
- Profisafe F-Address
  14
- CIP Safety IP Address
  15
- Fsoe Slave Address
  18
4 Enable the Safety Module

19
- Communication Cycle Time
  20
5 Non-Safe Process Data Handling

21
- Profinet
  22
- Ethernet/Ip
  22
- Ethercat
  22
- Non-Safe Input Data
  23
- Non-Safe Output Data
  25
6 Network Configuration

27
- Profinet (Gsdml)
  27
- Ethernet/Ip
  27
- Ethercat (ESI)
  30
7 Fault Reset Button

31
- Manual Fault Reset
  31
- Automatic Fault Reset
  31
8 Reset Button

32
- Copyright HMS TC Ravensburg Gmbh Development Kit Manual
  32
9 LED Indicators

33
- Profisafe
  33
- CIP Safety
  34
- Fsoe
  34
10 Safety I/O Connectors

35
11 Other Components

36
- Jumper
  36
- Switch S1
  36
- Pin Header JP18
  36
- JTAG Connector
  36
- RS232 Connector JP7
  36
12 Web Page

37
13 Wiring Diagram

38
14 Product Support and Conformity

44
- Support
  44
- Returning Hardware
  44
- Information on EMC
  44
- EC Declaration of Conformity
  45
Appendix A - ADI Configuration

46
- Adi 1
  
  46
- Adi 2
  
  47
Appendix B - Firmware Upgrade

48
- Development Kit Board
  
  48
- Anybus Compactcom
  
  48
- T100
  
  48

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