Hitachi ZX135USL-3 Manuals

Manuals and User Guides for Hitachi ZX135USL-3. We have 1 Hitachi ZX135USL-3 manual available for free PDF download: Operator's Manual

Hitachi ZX135USL-3 Operator's Manual (361 pages)

Hydraulic Excavator

Brand: Hitachi | Category: Excavators | Size: 3 MB

Operating the Machine
4
Product Identification Number
6
Machine Numbers
7
Travel Motor
7
Swing Motor
7
Hydraulic Pump
7
Table of Contents
8
Recognize Safety Information
12
Understand Signal Words
12
Follow Safety Instructions
13
Prepare for Emergencies
13
Wear Protective Clothing
14
Protect against Noise
14
Inspect Machine
14
General Precautions for Cab
15
Use Handholds and Steps
16
Adjust the Operator's Seat
16
Ensure Safety before Rising from or Leaving Operator's Seat
16
Fasten Your Seat Belt
17
Move and Operate Machine Safely
17
Handle Starting Aids Safely
17
Operate Only from Operator's Seat
18
Jump Starting
18
Keep Riders off Machine
18
Precautions for Operations
19
Investigate Job Site Beforehand
20
Equipment of Head Guard, Rops, Fops
21
Provide Signals for Jobs Involving Multiple Machines
21
Confirm Direction of Machine to be Driven
21
Drive Machine Safely
22
Avoid Injury from Rollaway Accidents
24
Avoid Injury from Back-Over and Swing Accidents
25
Keep Person Clear from Working Area
26
Never Position Bucket over Anyone
26
Avoid Undercutting
26
Avoid Tipping
27
Never Undercut a High Bank
27
Dig with Caution
28
Operate with Caution
28
Avoid Power Lines
29
Precautions for Lightning
29
Object Handling
29
Protect against Flying Debris
30
Park Machine Safely
30
Handle Fluids Safely−Avoid Fires
30
Transport Safely
31
Practice Safe Maintenance
32
Warn Others of Service Work
33
Support Machine Properly
33
Stay Clear of Moving Parts
33
Prevent Parts from Flying
34
Store Attachments Safely
34
Prevent Burns
35
Replace Rubber Hoses Periodically
35
Avoid High-Pressure Fluids
36
Prevent Fires
37
Evacuating in Case of Fire
39
Beware of Exhaust Fumes
39
Precautions for Welding and Grinding
39
Avoid Heating Near Pressurized Fluid Lines
40
Avoid Applying Heat to Lines Containing Flammable Fluids
40
Remove Paint before Welding or Heating
40
Beware of Asbestos Dust
41
Prevent Battery Explosions
41
Service Air Conditioning System Safely
41
Handle Chemical Products Safely
42
Dispose of Waste Properly
42
Precaution for Communication Terminal Equipment
43
Notes on Protection of Operator's Station When the Machine Rolls over (Optional
44
Safety Signs
45
Components Name
60
Getting On/Off the Machine
61
Operator's Station
62
Cab Features
63
Multi Function Monitor
64
Outline
65
Menu Screen (23)
68
Hour Meter
69
Fuel Gauge
69
Clock
69
Back Monitor Selector
69
Menu Key
70
Optional Function Key
70
Return to Basic Screen Key
70
Alarm Light
70
Optional Function Display
70
Coolant Temperature Gauge
71
Operating Status Icon Display
71
Alarm Occurrence Screen
76
Contents of Alarms
78
Clock Setting
80
Operator's Station
81
Attachment Selection (Only Machines Equipped with Optional Parts)
81
Selecting an Attachment from Main Menu
82
Attachment Specification Screen
83
Pump 2 Flow Rate Adjustment (Only Machines Equipped with Optional Parts)
85
Displaying Operating Conditions
86
Fuel Rate Display/No Display
87
Back Monitor Settings
95
Maintenance Settings
97
Operator's Station
100
Mail (Optional)
102
Language Settings
104
Switch Panel
106
Engine Control Dial
107
Auto-Idle Switch
107
Power Mode Switch
108
Travel Mode Switch
108
Work Light Switch
109
Wiper/Washer Switch
110
Switch Panel (Optional)
112
Key Switch
114
Horn Switch
114
Cigar Lighter
115
Cab Light
116
Installing Fire Extinguisher (Optional)
116
Pilot Control Shut-Off Lever
117
Engine Stop Switch
117
Fuse Box
118
Auto Air Conditioner
119
Cab Heater Operation
122
Cooling Operation
123
Defroster Operation
123
Tips for Optimal Air Conditioner Usage
125
Cab Heater (Optional)
126
Cab Heater Operation
127
Defroster Operation
128
AM/FM Radio Operation
129
Digital Clock Setting Procedure
130
Cab Door Release Lever
132
Opening Upper Front Window
132
Closing Upper Front Window
133
Removing and Storing Lower Front Window
134
Opening Side Windows
134
Opening/Closing Overhead Window
135
Emergency Exit
136
Adjusting the Seat
137
Adjusting the Seat (Optional)
139
Adjusting Console Height
141
Seat Belt
142
Break-In
144
Observe Engine Operation Closely
144
Every 8 Hours or Daily
144
After the First 50 Hours
144
After the First 100 Hours
144
Operating the Engine
146
Inspect Machine Daily before Starting
146
Before Starting Engine
147
Starting the Engine in Ordinary Temperature
148
Starting in Cold Weather
150
Check Instruments after Starting
151
Using Booster Batteries
152
Stopping the Engine
154
Driving the Machine
156
Drive the Machine Carefully
156
Steering the Machine Using Pedals
157
Steering the Machine Using Levers
158
Travel Mode Switch
159
Travel Alarm (Optional)
159
Operating on Soft Ground
160
Raise One Track Using Boom and Arm
160
Towing Machine a Short Distance
161
Operating in Water or Mud
162
Parking the Machine on Slopes
163
Parking the Machine
163
Operating the Machine
164
Control Lever (ISO Pattern)
164
Control Lever (Hitachi Pattern)
165
Control Lever (4 Way Multi Valve) (Optional)
166
Control Lever (2 Way Multi Valve) (Optional)
167
Attachment Pedal (Hydraulic Breaker) (K Model)
168
Attachment Pedal (Hydraulic Crusher) (K Model)
169
Pilot Control Shut-Off Lever
170
Engine Speed Control
172
Auto-Idle
173
Work Mode
174
Work Mode Select
175
Power Mode
176
Precautions for Excavation (K Model)
177
Operating Backhoe
178
Grading Operation
178
Face Shovel Operation
179
Avoid Abusive Operation
179
Operating Tips
180
Select Correct Track Shoes
180
Hydraulic Breaker and Hydraulic Crusher
181
Pipings for Breaker and Crusher
182
Secondary Relief Pressure Adjustment
184
Precautions for Breaker Operation
186
Breaker Maintenance
189
Precautions for Crusher Operation
190
Attachment
192
Attachment Connection Parts
196
Precaution for Arm Roll-In/Bucket Roll-In Combined Operation
197
When Installing an Attachment Longer than Standard Bucket
197
Shackle Hole Usage
198
Overnight Storage Instructions
198
Bucket Link Securing Method (L Model)
199
Emergency Boom Lowering Procedure (Without Hose-Rupture Safety Valve)
200
Object Handling
202
Transporting
204
Transporting by Road
204
Loading/Unloading on a Trailer
204
Machine Lifting Procedure
208
Correct Maintenance and Inspection Procedures
210
Check the Hour Meter Regularly
211
Use Correct Fuels and Lubricants
211
Layout
212
Maintenance Guide Table
213
Prepare Machine for Maintenance
215
Hood and Access Covers
216
Periodic Replacement of Parts
217
Maintenance Guide
218
Greasing
218
Front Joint Pins
218
Cooling System
220
Swing Bearing
225
Swing Internal Gear
226
Engine
227
Engine Oil Level
227
Change Engine Oil
228
Replace Engine Oil Filter
228
Transmission
230
Pump Transmission
230
Swing Reduction Gear
231
Travel Reduction Gear
232
Hydraulic System
234
Inspection and Maintenance of Hydraulic Equipment
234
Breaker Maintenance
236
Check Hydraulic Oil Level
237
Change Hydraulic Oil
238
Suction Filter Cleaning
238
Replace Hydraulic Tank Oil Filter
242
(K Model, L Model)
242
Replace Pilot Oil Filter
243
Replace Air Breather Element
244
Check Hoses and Lines
245
Service Recommendations for Hydraulic Fittings
248
Fuel System
250
Drain Fuel Tank Sump
252
Drain Fuel Filter
253
Replace Fuel Main Filter Element
257
Replace Fuel Pre-Filter Element
258
Clean Fuel Solenoid Pump Strainer
259
Check Fuel Hoses
260
Air Cleaner
261
Clean Air Cleaner Outer Element
261
Replace Air Cleaner Outer and Inner Elements
261
Cooling System
263
Check and Adjust Fan Belt Tension
266
Change Coolant
268
Clean Radiator Interior
268
Clean Radiator, Oil Cooler Core and Inter Cooler Outside
269
Clean Oil Cooler, Radiator and Inter Cooler Front Screen
269
Clean Air Conditioner Condenser
269
Clean Fuel Oil Cooler
269
Clean Air Conditioner Front Screen (Opt.)
269
Electrical System
270
Batteries
270
Replace Batteries
273
Replacing Fuses
274
Miscellaneous
276
Check Bucket Teeth
278
Maintenance
279
Change Bucket
280
Convert Bucket Connection into Face Shovel
281
Adjust Bucket Linkage
282
Remove Travel Levers
283
Check and Replace Seat Belt
283
Check Windshield Washer Fluid Level
284
Check Track Sag
285
Clean and Replace Air Conditioner Filter
287
Installation
289
Check Air Conditioner
290
Clean Cab Floor
291
Retighten Cylinder Head Bolt
292
Inspect and Adjust Valve Clearance
292
Measure Engine Compression Pressure
292
Check Starter and Alternator
292
Check and Replace EGR Device
292
Check Tightening Torque of Bolts and Nuts
293
Maintenance under Special Environmental Conditions
305
Storage
306
Storing the Machine
306
Removing the Machine from Storage
307
Troubleshooting
308
Impossible to Start the Engine
308
Engine
309
Electrical System
313
Mode Selection
315
Control Levers
316
Hydraulic System
316
Specifications (ZX135US-3)
320
Specifications (ZX225US-3, 225USLC-3)
320
Working Ranges (ZX225US-3, 225USLC-3)
321
Shoe Types and Applications (ZX225US-3, 225USLC-3)
322
Bucket Types and Applications (ZX225US-3, 225USLC-3)
323
Specifications
332
Zx225Usr-3, 225Usrlc-3, 225Usrk-3, 225Usrlck-3
336
Working Ranges
337
Zx225Usr-3, 225Usrlc-3, 225Usrk-3, 225Usrlck-3
337
Shoe Types and Applications (ZX225USR-3, 225USRLC-3)
338
Bucket Types and Applications (ZX225USR-3, 225USRLC-3)
340
Zx225Usrk-3, 225Usrlck-3
341
Optional Attachments and Devices
342
Bucket Teeth (Transverse-Type-Pin-Used Type)
342
Using Pad Crawler Shoe
343
Traveling and Other Cautions
344
Transporting
345
Precautions for Transporting Machines with Pad Crawler Shoes
345
Long Arm Operation
348
Blade Lever
349
Precautions for Blade Operation
349
Avoid Hitting Blade with Front-End Attachment
350
Avoid Hitting Blade with Bucket
350
Avoid Striking the Blade into a Rock
350
Blade Maintenance
351
Specifications (ZX135US-3 with Blade)
352
ZX135US-3 with Blade
352
Working Ranges (ZX135USL-3 with Blade)
353
Shoe Types and Applications
354
ZX135USL-3 with Blade
355
Index
359

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Hitachi ZX135USL-3 Operator's Manual (361 pages)

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