Hisun HS800 Manuals

Hisun HS800 Manuals

Manuals and User Guides for Hisun HS800. We have 1 Hisun HS800 manual available for free PDF download: Service Manual

Hisun HS800 Service Manual

Hisun HS800 Service Manual (263 pages)

Brand: Hisun | Category: Utility Vehicle | Size: 14 MB

Table of Contents

Engine

86
- Table of Contents
  5
- Warnings, Cautions, Notes
  9
- Identification Code, Frame
  11
- Vehicle Identification Number
  12
- Safety
  13
- Chapter 1 General Information
  
  15
  - Torque Specifications
    15
  - Warning Labels
    15
  - Cotter Pins
    16
  - Engine Oils
    17
  - Index
    17
  - Shop Supplies, Lubricants
    17
  - Brake Fluid
    18
  - Basic Tools
    19
  - Cleaners, Degreasers and Solvents
    19
    
    Adjustable Wrenches
    21
    
    Allen Wrenches
    23
    
    Impact Drivers
    23
    
    Torque Wrenches
    23
    
    Torque Adapters
    24
    
    Ignition Grounding Tool
    25
  - Precision Measuring Tools
    26
    
    Metric Micrometer
    29
    
    Dial Indicator
    31
  - Compression Gauge
    32
- Chapter 6 Electrical
  
  33
  - Electrical Basics
    33
  - Basic Service Methods
    34
    
    Removing Hoses
    37
    
    Interference Fit
    39
  - Storage
    40
- Chapter 2 Specifications
  
  44
  - Conversion Tables
    44
  - General Specs
    45
  - Engine Specs
    48
  - Electrical Specs
    56
  - Engine Torques
    58
  - Chassis Torques
    61
  - General Torques
    63
  - Lubrications
    64
  - Maintenance Schedule
    68
  - Valve Adjustment
    70
  - Engine Oil
    72
  - Air Filter
    74
  - Coolant Level
    75
  - V-Belt
    78
    
    Brake Pedal
    79
  - Brake Pads
    80
  - Final Gear Oil
    82
    
    Steering System
    83
  - Shock Absorbers
    84
  - Special Notes
    88
  - Cylinder Head
    89
- Chapter 4 Engine
  
  89
  - Throttle and Intake Manifold
    89
  - Rocker Arms and Camshaft
    93
  - Valves and Valve Springs
    95
  - Cylinder and Piston
    99
    
    Left Crankcase Cover and A.C
    102
    
    Starter Motor and Oil Filter
    104
  - Primary and Secondary Sheaves
    106
  - Crankcase Cover and Oil Pump
    109
    
    Crankcase and Middle Driven Shaft
    112
    
    Output Shaft
    115
    
    Gearcase Shift Lever and Oil
    118
    
    Gearcase Transmission
    120
    
    Steering Assembly
    126
    
    Disc Brake Components
    132
    
    Front Brake Caliper
    134
    
    Rear Brake Caliper
    138
    
    Parking Brake Caliper
    139
    
    Footrest
    143
    
    Front Wheel and Tire
    146
    
    Rear Wheel and Tire
    147
    
    CV Axle, Front Axle
    150
    
    Front Bridge
    151
    
    CV Axle, Rear Axle
    155
    
    Gear Shift Assembly
    159
    
    Front Swing Arm
    162
    
    Front Suspension
    163
    
    Rear Anti-Roll Bar
    166
    
    Rear Swing Arm
    167
    
    Radiator and Oil Cooler
    170
    
    Water Pump
    174
    
    Seat
    179
    
    Fuel Tank
    182
    
    Charging a Maintenance Free
    184
    
    Electrical Components
    191
    
    Inspection of the Main Switch
    193
    
    Component Locations
    194
- Chapter 7 Engine Management
  
  201
  - EMS Introduction, Components
    201
  - Layout
    204
  - Multec 3.5 Injectors
    205
  - Throttle Body Assembly
    207
  - Fault Codes
    212
Engine Management System

214
- Principles and Requirements
  214
- Special Faults
  217
- Engine will Not Start
  219
- Flooded Engine
  219
- Spark Test
  220
- Poor Engine Performance
  221
- Fuel System
  225
- Engine Smoke
  226
- Compression
  227
  - Engine Lubrication
    229
- Cylinder Leak down Test
  230
- Electrical Testing
  233
- Test Equipment
  235
- Brake System
  240
  - Brake Light
    245

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