Hercules SHIMANO SC-E800 Manuals

Manuals and User Guides for Hercules SHIMANO SC-E800. We have 1 Hercules SHIMANO SC-E800 manual available for free PDF download: Manual

Hercules SHIMANO SC-E800 Manual

Hercules SHIMANO SC-E800 Manual (225 pages)

Brand: Hercules | Category: Fitness Equipment | Size: 24 MB

Table of Contents

Table of Contents

2
- 1 About These Operating Instructions
  
  11
  - Manufacturer
    11
  - Laws, Standards and Directives
    11
  - Language
    11
  - For Your Information
    11
  - Warnings
    11
  - Markups
    11
  - Type Number and Model
    12
  - Frame Number
    12
  - Identifying the Operating Instructions
    12
  - Aim of the Operating Instructions
    13
- 2 Safety
  
  14
  - Residual Risks
    14
  - Risk of Fire and Explosion
    14
  - Rechargeable Battery
    14
  - Overheated Charger
    14
  - Hot Components
    14
  - Electric Shock
    15
  - Damage
    15
  - Water Penetration
    15
  - Condensation
    15
  - Risk of a Crash
    15
  - Incorrect Quick Release Setting
    15
  - Incorrect Tightening Torque
    15
  - Incorrect Component
    15
  - Risk of Amputation
    15
  - Key Breaking off
    15
  - Malfunctions Due to Bluetooth
    16
  - Toxic Substances
    17
  - Brake Fluid
    17
  - Suspension Oil
    17
  - Lubrication Oil
    17
  - Defective Battery
    17
  - Requirements for Riders
    17
  - Vulnerable Groups
    17
  - Personal Protective Equipment
    17
  - Safety Guards
    17
  - Safety Markings and Safety Instructions
    18
  - What to Do in an Emergency
    18
  - Dangerous Situation in Road Traffic
    18
  - Leaked Brake Fluid
    18
  - Battery Vapours Emitted
    19
  - Battery Fire
    19
  - Oil and Lubricant Leaks from the Rear Frame Damper
    19
  - Oil and Lubricant Leaks from the Fork
    19
- 3 Description
  
  20
  - Proper Use
    20
  - Improper Use
    21
  - Permitted Total Weight (PTW)
    22
  - Environmental Requirements
    23
  - Nameplate
    25
  - Components
    26
  - Overview
    26
    
    Chassis
    27
    
    Frame
    27
    
    Steering Headset
    27
    
    Steering System
    27
    
    Stem
    27
    
    Fork
    28
    
    Handlebars
    28
    
    Suspension
    29
    
    Suspension Fork
    29
    
    Rear Frame Damper
    33
    
    Rockshox Rear Frame Damper
    36
    
    Rim
    37
    
    Tyres
    37
    
    Valve
    37
    
    Wheel
    37
    
    Hub
    38
    
    Spoke
    38
    
    Spoke Nipples
    38
    
    Braking System
    39
    
    Hydraulic Brake
    39
    
    Mechanical Brake
    39
    
    Disc Brake
    40
    
    Patent Seat Post
    41
    
    Seat Post
    41
    
    Suspension Seat Post
    41
    
    Belt Drive Layout
    42
    
    Chain Drive Layout
    42
    
    Mechanical Drive System
    42
    
    Battery
    43
    
    Electric Drive System
    43
    
    Motor
    43
    
    Charger
    44
    
    Rechargeable Battery
    44
    
    Riding Light
    44
    
    Control Panel
    45
    
    On-Board Computer
    45
  - Description of Controls and Screens
    46
    
    Handlebars
    46
    
    Main Screen
    47
    
    On-Board Computer
    47
    
    Error Messages
    49
    
    Warnings
    49
    
    Warnings and Errors
    49
    
    Control Panel Functions on Right
    50
    
    Gear Shift
    50
    
    Hand Brake
    52
    
    Battery Level Indicator (Battery)
    53
  - Technical Data
    54
    
    Emissions
    54
    
    Pedelec
    54
    
    Rechargeable Battery
    54
    
    SHIMANO EP8 DU-EP800 Motor
    54
    
    SHIMANO SC-EM800 On-Board Computer
    54
    
    Simplo
    54
    
    FIT Fast Charger (36-6/230)
    55
    
    Tightening Torques
    56
- 4 Transporting and Storing
  
  58
  - Weight and Dimensions for Transportation
    58
  - Designated Handles, Lifting Points
    58
  - Transportation
    59
  - Using the Brake Transport Securing System
    59
  - Transporting the Pedelec
    59
  - Shipping a Pedelec
    59
  - Transporting the Battery
    59
  - Shipping the Battery
    59
  - Storing
    60
  - Break in Operation
    60
  - Preparing a Break in Operation
    60
  - Carrying out a Break in Operation
    60
- 5 Assembly 5.1 Unpacking
  
  61
  - Required Tools
    61
  - Commissioning
    62
  - Checking the Battery
    62
  - Preparing the Wheel
    63
  - Preparing the LIMOTEC Seat Post
    64
  - Fitting the Pedals
    65
  - Checking the Stem and Handlebars
    66
  - Checking the Connections
    66
  - Checking Stem Is Firmly in Position
    66
  - Checking the Headset Backlash
    66
  - Pedelec Sale
    66
- 6 Operation
  
  67
  - Risks and Hazards
    67
  - Tips for a Greater Range
    69
  - Error Messages
    70
  - Battery Error Message
    70
  - On-Board Computer Warnings
    71
  - Error Message Screen
    72
  - Instruction and Customer Service
    73
  - Adjusting the Pedelec
    73
  - Preparing
    73
Pedelec Adjustment Procedure

74
- Determining the Sitting Position
  75
- Adjusting the Saddle
  76
- Adjusting the Saddle Height
  76
- Straightening the Saddle
  76
- Setting the Saddle Height with the Remote Control
  77
- Adjusting the Saddle Position
  78
- Adjusting the Saddle Tilt
  78
- Checking Saddle Stability
  78
- Adjusting the Handlebars
  79
- Hand Position
  79
- Handlebar Width
  79
- Handlebars
  79
- Adjusting the Handlebar Height with Quick Release
  80
- Stem
  80
- Adjusting the Ahead Stem
  81
- Setting the Quill Stem
  81
- Adjusting the Angle-Adjustable Stem
  82
- Checking Handlebar Stability
  83
- Ergonomic Handles
  83
- Handles
  83
  - Tyres
    84
  - Brake
    85
  - Brake Handle Position
    85
  - Brake Handle Tilt Angle
    85
  - Determining the Grip Distance
    86
  - Grip Distance on a SHIMANO ST-EF41 Brake Lever
    87
  - Retracting the Brake Linings
    88
  - Gear Shift
    89
  - SHIMANO Shifter
    89
  - Fork Sag
    90
  - Suspension
    90
- Adjust Suspension Fork Sag
  90
- Adjust the Suspension Fork Rebound Damper
  90
- Light
  108
  - Adjust On-Board Computer
    109
  - Opening the Settings Menu
    110
  - Changing the Displayed Speed
    111
  - Closing the Settings Menu
    111
  - Sets the Language
    111
  - Setting Units
    111
  - Adjusting the Clock
    112
  - Changing the Beep Sound
    112
  - Changing the Brightness
    112
  - Adjusting the Start Gear
    113
  - Automatic Light Setting
    113
  - Changing Level of Assistance
    113
  - Adjusts the Gear Shift
    114
  - RD Protection Reset
    114
  - Connecting an External Device
    115
  - Connecting Device Via the ANT
    115
  - Connecting the Device Via Bluetooth® le
    115
  - Deleting All Saved Values
    115
  - Connect External Devices
    116
  - Connect Via ANT
    116
  - Connect Via Bluetooth® le
    116
  - Using E-TUBE PROJECT
    116
  - Accessories
    117
  - Child Seat
    117
  - Approval for Trailer with Enviolo Hub
    118
  - Trailer
    118
  - Approval for Trailer with ROHLOFF Hub
    119
  - Mobile Holder
    119
  - Pannier Rack
    119
  - Panniers and Cargo Boxes
    119
  - Suspension Fork Coil Spring
    119
  - Tubeless and Airless Tyres
    119
  - Before each Ride
    120
  - Personal Protective Equipment and Accessories for Road Safety
    120
  - Straightening the Quickly Adjustable Stem
    121
  - Using the Pannier Rack
    121
  - Raising the Kickstand
    122
  - Using Leather Handles
    122
  - Using the Bell
    122
  - Using the Leather Saddle
    122
  - Using the Multifunctional Handlebars or Bar Ends
    122
  - Using the Pedals
    122
  - Using the Saddle
    122
  - Inserting the Battery
    123
  - Rechargeable Battery
    123
  - Removing the Battery
    123
  - Charging the Battery
    124
  - Switching off the Electric Drive System
    125
  - Switching on the Electric Drive System
    125
  - Using Pedelec with the Electric Drive System
    125
  - Using the On-Board Computer
    126
  - Selecting the Level of Assistance
    127
  - Using the Riding Light
    127
  - Exit WALK Level of Assistance
    128
  - Select WALK Level of Assistance
    128
  - Switching off the Push Assist
    128
  - Switching on the Push Assist
    128
  - Switching the Journey Information
    128
  - Using the Push Assist System
    128
  - Brake
    129
  - Using the Brake Lever
    129
  - Suspension and Damping
    130
  - Adjusting the Rockshox Compression Adjuster
    131
  - Gear Shift
    132
  - Using the Derailleur Gears
    132
  - Parking
    133
  - Screwing in the All up Handlebars
    133
- 7 Cleaning, Servicing and Maintenance
  
  135
  - Before each Ride
    139
    
    Checking the Fork
    139
    
    Checking the Frame
    139
    
    Checking the Guards
    139
    
    Checking the Pannier Rack
    139
    
    Checking the Quick Releases
    139
    
    Checking the Rear Frame Damper
    139
    
    Checking the Suspension Seat Post
    139
    
    Checking Wheel Concentricity
    139
    
    Checking the Bell
    140
    
    Checking the Brake
    140
    
    Checking the Handles
    140
    
    Checking the Lighting
    140
    
    Checking the USB Cover
    140
  - After each Ride
    141
    
    Caring for the Suspension Fork
    141
    
    Cleaning the Brake
    141
    
    Cleaning the Lights and Reflectors
    141
    
    Cleaning the Pedals
    141
    
    Cleaning the Rear Frame Damper
    141
    
    Cleaning the Suspension Fork
    141
    
    Cleaning the Suspension Seat Post
    141
  - Basic Cleaning
    142
    
    Motor
    142
    
    On-Board Computer and Control Panel
    142
    
    Rechargeable Battery
    142
    
    Frame, Fork, Pannier Rack, Guards and Kickstand
    143
    
    Handlebars
    143
    
    Handles
    143
    
    Leather Handles
    143
    
    Saddle
    143
    
    Seat Post
    143
    
    Stem
    143
    
    Cassette, Chain Wheels and Front Derailleur
    144
    
    Hub
    144
    
    Leather Saddle
    144
    
    Shifter
    144
    
    Spokes and Spoke Nipples
    144
    
    Switching Elements
    144
    
    Tyres
    144
    
    Belt
    145
    
    Brake
    145
    
    Brake Disc
    145
    
    Brake Lever
    145
    
    Chain
    145
    
    Chain with All-Round Chain Guard
    145
  - Servicing
    146
    
    Fork
    146
    
    Frame
    146
    
    Handle
    147
    
    Handlebars
    147
    
    Leather Handle
    147
    
    Mudguard
    147
    
    Pannier Rack
    147
    
    Rubber Handles
    147
    
    Servicing the Kickstand
    147
    
    Stem
    147
    
    Carbon Seat Post
    148
    
    Hub
    148
    
    Leather Saddle
    148
    
    Rim
    148
    
    Seat Post
    148
    
    Spoke Nipples
    148
    
    Suspension Seat Post
    148
    
    Caring for the Chain
    149
    
    Gear Shift
    149
    
    Pedal
    149
    
    Rear Derailleur Articulated Shafts and Jockey Wheels
    149
    
    Shifter
    149
    
    Caring for the Battery
    150
    
    Caring for the Brake
    150
    
    Caring for the Chain and All-Round Chain Guard
    150
    
    Lubricating the Eightpins Seat Post Tube
    150
  - Maintenance
    151
    
    Checking the Tyre Pressure
    151
    
    Wheel
    151
    
    Checking the Tyres
    153
    
    Checking the Nipple Holes
    154
    
    Checking the Nipple Well
    154
    
    Checking the Rim Hooks
    154
    
    Checking the Rims
    154
    
    Checking the Spokes
    154
    
    Checking the Bowden Cables
    155
    
    Checking the Brake System
    155
    
    Checking the Hand Brake
    155
    
    Checking the Hydraulic System
    155
    
    Checking the Disc Brake
    156
    
    Checking the Lighting
    157
    
    Check the Handlebars
    158
    
    Checking the Chain
    158
    
    Checking the Chain and Belt Tension
    158
    
    Checking the Saddle
    158
    
    Checking the Seat Post
    158
    
    Checking the Stem
    158
    
    Checking the Derailleur Gears
    159
    
    Checking the Gear Shift
    159
    
    Checking the Hub Gear
    159
    
    Electric Gear Shift
    159
    
    Mechanical Gear Shift
    159
    
    Adjusting Gear Shift
    160
    
    Bowden-Cable-Operated Gear Shift, Dual-Cable
    160
    
    Bowden-Cable-Operated Gear Shift, Single-Cable
    160
    
    ROHLOFF Hub
    160
    
    Bowden-Cable-Operated Twist Grip, Dual-Cable
    161
    
    Checking Kickstand Stability
    161
- 8 Maintenance
  
  162
  - Initial Inspection
    162
  - Component-Specific Maintenance Tasks
    162
  - Carry out Initial Inspection
    165
  - Maintenance Instructions
    166
    
    Checking the Pannier Rack
    173
    
    Servicing Axle with Quick Release
    173
    
    Servicing the Carbon Frame
    173
    
    Servicing the Frame
    173
    
    Adjusting the Hub with Cone Bearing
    174
    
    Maintaining the Stem
    174
    
    Servicing the Gear Hub
    174
    
    Servicing the Fork
    175
    
    Servicing the Steering Headset
    175
    
    Servicing the Carbon Suspension Fork
    176
    
    Servicing the Suspension Fork
    176
    
    Servicing Seat Post
    177
    
    Servicing the Carbon Seat Post
    177
    
    By.schulz Suspension Seat Post
    178
    
    Suntour Suspension Seat Post
    178
    
    Eightpins NGS2 Seat Post
    179
    
    Eightpins H01 Seat Post
    185
    
    Rear Frame Damper
    189
    
    FOX Component-Specific Maintenance
    190
- 9 Troubleshooting, Fault Clearance and Repair
  
  191
  - Troubleshooting and Fault Clearance
    191
    
    RD Protection Reset
    191
    
    The Drive System or Display Do Not Start up
    191
    
    Warning Messages and Leds
    191
  - Assistance Function
    192
  - Rechargeable Battery
    193
  - Lighting
    194
  - On-Board Computer Error
    194
  - Miscellaneous
    195
  - Rockshox Suspension Fork
    196
  - Rebound too Fast
    196
  - Rebounding too Slowly
    197
  - Suspension too Soft on Inclines
    198
  - Excessively Hard Damping on Bumps
    199
  - Rockshox Rear Frame Damper
    200
  - Rebound too Fast
    200
  - Rebounding too Slowly
    201
  - Suspension too Soft on Inclines
    202
  - Excessively Hard Damping on Bumps
    203
  - Repair
    204
  - Original Parts and Lubricants
    204
  - Replacing the Lighting
    204
  - Setting the Front Light
    204
  - Checking Tyre Clearance
    204
- 10 Recycling and Disposal
  
  205
  - Removal of Waste Guidelines
    205
- 11 Documents
  
  207
  - Assembly Report
    207
  - Maintenance Log
    209
  - Nos FS
    213
- 12 Glossary
  
  215
  - Abbreviations
    218
  - Simplified Terms
    218
- 13 Appendix
  
  219
- 14 Keyword Index
  
  224

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