Hercules BAFANG Manuals

Manuals and User Guides for Hercules BAFANG. We have 1 Hercules BAFANG manual available for free PDF download: Translation Of Original Operating Instructions

Hercules BAFANG Translation Of Original Operating Instructions

Hercules BAFANG Translation Of Original Operating Instructions (204 pages)

Brand: Hercules | Category: Bicycle Accessories | Size: 7.66 MB

Table of Contents

Table of Contents
2
1 About These Operating Instructions

11
- Manufacturer
  11
- Laws, Standards and Directives
  11
- Warnings
  11
- Markups
  11
- For Your Information
  11
- Language
  12
- Aim of the Operating Instructions
  12
- Type Number and Model
  13
- Frame Number
  13
- Identifying the Operating Instructions
  13
2 Safety

14
- Residual Risk
  14
- Risk of Fire and Explosion
  14
- Electric Shock
  16
- Risk of a Crash
  16
- Risk of Amputation
  16
- Key Breaking off
  16
- Toxic Substances
  17
- Irritants and Corrosive Substances
  17
- Requirements for the Rider
  17
- Vulnerable Groups
  17
- Personal Protective Equipment
  18
- Safety Guards
  18
- Safety Markings and Safety Instructions
  18
- What to Do in an Emergency
  19
- Dangerous Situation in Road Traffic
  19
- Leaked Brake Fluid
  19
- Battery Vapour Emission
  20
- Battery Fire
  20
3 Description

21
- Proper Use
  21
- Pedelec Type
  21
- Improper Use
  21
- Maximum Permitted Total Weight (PTW)
  22
- Environment Requirements for BAFANG
  23
- Area of Use as Per en 17406, from Model Year 2024
  24
- Up to Model Year 2023
  25
- Model Year 24 Nameplate
  26
- Model Year 23 Nameplate
  27
- Components
  28
- Overview
  28
- Chassis
  29
- Frame
  29
- Steering System
  29
- Steering Headset
  29
- Stem
  29
- Handlebars
  30
- Fork
  30
- Wheel
  31
- Tyres
  31
- Tube-Type Tyre
  31
  - Rim
    33
  - Valve
    33
  - Spoke
    34
  - Spoke Nipples
    34
  - Brake
    35
    
    Mechanical Brake
    35
    
    Hydraulic Brake
    35
    
    Disc Brake
    36
  - Saddle
    37
    
    Ladies' Saddle
    38
    
    Men's Saddle
    38
  - Seat Post
    39
    
    Patent Seat Post
    39
    
    Suspension Seat Post
    39
  - Mechanical Drive System
    40
    
    Chain Drive Layout
    40
    
    Parts of a Belt Drive
    40
  - Electric Drive System
    41
    
    Motor
    41
    
    Charger
    41
    
    Lighting
    41
    
    On-Board Computer
    41
    
    Rechargeable Battery
    42
- Description of Controls and Screens
  43
  - BAFANG DP E160.CAN On-Board Computer
    43
    
    Light Indicator
    44
    
    Battery Level Indicator
    44
    
    Speed Indicator
    44
    
    System Message
    44
    
    Selected Level of Assistance Indicator
    44
    
    Push Assist Indicator
    44
  - Handbrake
    45
    
    Shimano, Deore Sl-M4100-R
    46
- Technical Data
  47
  - Bafang Pedelec
    47
    
    Emissions
    47
  - BAFANG H600 Motor
    48
  - BAFANG DP E160.CAN On-Board Computer
    49
  - Battery, BAFANG BT F014.410.C
    50
  - Tyres
    51
    
    SCHWALBE Puncture Protection Level
    51
  - Torque
    52
4 Transporting and Storing

64
- Weight and Dimensions for Transportation
  64
- Designated Handles, Lifting Points
  64
- Transportation
  65
  - Using the Transport Securing System
    65
  - Transporting the Pedelec
    65
    
    By Car
    65
    
    By Train
    65
    
    By Local Transport
    66
    
    By Long-Distance Bus
    66
    
    On Flights
    66
  - Shipping a Pedelec
    66
  - Transporting the Battery
    66
  - Shipping the Battery
    66
- Storing
  67
  - Pedelec
    67
  - On-Board Computer, Display and Charger
    67
  - Rechargeable Battery
    67
  - Break in Operation
    68
    
    Preparing a Break in Operation
    68
    
    Carrying out a Break in Operation
    68
5 Assembly 5.1 Unpacking

69
- Required Tools
  69
- Commissioning
  70
  - Checking the Battery
    70
  - Preparing the Wheel
    71
  - Fitting the Pedals
    72
  - Checking the Stem and Handlebars
    73
    
    Checking the Connections
    73
    
    Checking Stem Is Firmly in Position
    73
    
    Checking the Bearing Clearance
    73
- Selling the Pedelec
  73
6 Operation

74
- Risks and Hazards
  74
- Tips for a Greater Range
  76
  - BAFANG Error Message
    77
    
    On-Board Computer
    77
- Instruction and Customer Service
  79
- Adjusting the Pedelec
  79
  - Preparing
    79
  - Determining the Sitting Position
    80
  - Seat Post
    81
    
    Adjusting the Seat Post to Body Weight
    81
  - Saddle
    81
    
    Replacing the Saddle
    81
    
    Determining the Saddle Shape
    82
    
    Determining the Minimum Saddle Width
    83
    
    Selecting the Saddle Hardness
    84
    
    Adjusting the Saddle Hardness
    84
    
    Straightening the Saddle
    85
    
    Adjusting the Saddle Height
    85
    
    Setting the Saddle Height with the Remote Control
    86
    
    Adjusting the Saddle Position
    86
    
    Adjusting the Saddle Tilt
    87
    
    Checking the Saddle
    87
  - Handlebars
    88
    
    Replacing the Handlebars
    88
    
    Adjusting the Handlebar Width
    88
    
    Adjusting the Hand Position
    88
    
    Adjusting the Handlebars
    89
  - Stem
    90
    
    Replacing the Stem
    90
    
    Adjusting the Handlebar Height with Quick Release
    90
    
    Checking the Stem Stability
    90
    
    Adjusting the Quick Release Clamping Force
    90
    
    Setting the Quill Stem
    91
    
    Adjusting the Ahead Stem
    91
    
    Adjusting the Angle-Adjustable Stem
    91
    
    Checking the Stem
    91
  - Handles
    92
    
    Replacing the Handles
    92
    
    Adjusting Ergonomic Handles
    92
    
    Checking the Handles
    92
  - Tyres
    93
    
    Replacing Tyres
    93
    
    Adjust Tyre Pressure
    93
  - Brake
    95
    
    Replacing Brakes
    95
    
    Retracting the Brake Linings
    95
    
    Changing the Handbrake Position
    95
    
    Changing the Handbrake Inclination Angle
    96
    
    Determining the Grip Distance
    96
  - Control Panel and Gear Shift
    97
    
    SHIMANO Shifter
    97
  - Riding Light
    98
    
    Replacing the Headlight
    98
    
    Replacing the Rear Light and (Spoke) Reflector
    98
    
    Setting the Riding Light
    98
    
    Adjusting the Headlight
    99
- Accessories
  100
  - Child Seat
    100
  - Trailer
    101
  - Pannier Rack
    101
- Personal Protective Equipment and Accessories for Road Safety
  102
- Before each Ride
  102
- Using the Bafang Battery
  103
  - Charging the Battery
    103
- Straightening the Quickly Adjustable Stem
  104
- Using the Pannier Rack
  104
- Raising the Kickstand
  105
- Using the Saddle
  105
  - Using the Leather Saddle
    105
- Using the Pedals
  105
- Setting the Saddle Height with the Remote Control
  106
  - Lowering the Saddle
    106
  - Raising the Saddle
    106
- Using the Bell
  106
- Using the Handlebars
  106
  - Using Multi-Position Handlebars
    106
  - Using Bar Ends
    107
  - Using Leather Handles
    107
- Using the Electric Drive System
  108
  - Switching on the Electric Drive System
    108
  - Switching off the Electric Drive System
    108
- Using the On-Board Computer
  109
  - Using the Riding Light
    109
  - Using the Push Assist System
    109
  - Selecting the Level of Assistance
    110
- Brake
  111
  - Using the Brake Lever
    112
- Gear Shift
  113
  - Using the Derailleur Gears
    113
- Parking
  114
  - Screwing in the All up Handlebars
    115
7 Cleaning, Maintenance and Inspection

116
- Before each Ride
  120
  - Checking the Guards
    120
  - Checking the Frame
    120
  - Checking the Fork
    120
  - Checking the Rear Frame Damper
    120
  - Checking the Pannier Rack
    120
  - Checking the Mudguards
    120
  - Check Wheel Concentricity
    120
  - Checking the Quick Releases
    120
  - Checking the Suspension Seat Post
    121
  - Checking the Bell
    121
  - Checking the Handles
    121
  - Checking the USB Cover
    121
  - Checking the Riding Light
    121
  - Checking the Brake
    121
- After each Ride
  122
  - Cleaning the Riding Light and Reflectors
    122
  - Cleaning the Suspension Fork
    122
  - Maintaining the Suspension Fork
    122
  - Cleaning the Pedals
    122
  - Cleaning the Brake
    122
  - Cleaning the Suspension Seat Post
    122
  - Cleaning the Rear Frame Damper
    122
- Basic Cleaning
  123
  - Cleaning the On-Board Computer and Control Panel
    123
  - Cleaning the Battery
    123
  - Cleaning the Motor
    123
  - Cleaning the Frame, Fork, Pannier Rack, Guards and Kickstand
    124
  - Cleaning the Stem
    124
  - Cleaning the Handlebars
    124
  - Cleaning the Handles
    124
    
    Cleaning Leather Handles
    124
  - Cleaning the Seat Post
    124
  - Cleaning the Saddle
    125
    
    Cleaning the Leather Saddle
    125
  - Cleaning the Tyres
    125
  - Cleaning the Spokes and Spoke Nipples
    125
  - Cleaning the Hub
    125
  - Cleaning the Switching Elements
    125
  - Cleaning the SRAM AXS Rear Derailleur
    125
    
    Cleaning the Shifter
    126
  - Cleaning the Cassette, Chain Wheels and Front Derailleur
    126
  - Cleaning the Brake
    126
    
    Cleaning the Handbrake
    126
  - Cleaning the Brake Disc
    126
  - Cleaning the Belt
    126
  - Cleaning the Chain
    127
    
    Cleaning the Chain, Including All-Round Chain Guard
    127
- Maintenance
  128
  - Maintain Frame
    128
  - Maintain Fork
    128
  - Maintain Pannier Rack
    129
  - Maintain Mudguard
    129
  - Servicing the Kickstand
    129
  - Maintaining the Stem
    129
  - Maintaining the Handlebars
    129
  - Maintaining the Handles
    130
    
    Maintaining Rubber Handles
    130
    
    Maintaining the Leather Handles
    130
  - Maintaining the Seat Post
    130
    
    Maintaining the Suspension Seat Post
    130
    
    Maintaining the Carbon Seat Post
    130
  - Maintaining the Rims
    130
  - Maintaining the Leather Saddle
    130
  - Maintaining the Hub
    131
  - Maintaining the Spoke Nipples
    131
  - Maintaining the Gear Shift
    131
    
    Maintaining the Rear Derailleur Articulated Shafts and Jockey Wheel
    131
    
    Maintaining the Shifter
    131
  - Maintaining the Pedals
    131
  - Maintaining the Chain
    132
    
    Maintaining the Chain and All-Round Chain Guard
    132
  - Maintaining the Battery
    132
  - Maintaining the Brake
    133
    
    Maintaining the Handbrake
    133
  - Lubricating the Eightpins Seat Post Tube
    133
- Inspection
  134
  - Checking the Wheel
    134
    
    Checking Tyre Pressure
    134
    
    Checking the Tyres
    136
    
    Checking the Rims
    137
    
    Checking the Nipple Holes
    137
    
    Checking the Nipple Well
    137
    
    Checking the Rim Hooks
    137
    
    Checking the Spokes
    137
  - Checking the Brake System
    138
    
    Checking the Handbrake
    138
    
    Checking the Hydraulic Brake System
    138
    
    Checking the Bowden Cables
    138
    
    Checking the Disc Brake
    139
  - Checking the Chain
    140
    
    Checking the Chain Tension
    140
    
    Checking the Belt for Wear
    140
  - Checking the Belt
    142
    
    Checking the Belt for Wear
    142
    
    Checking the Belt Sprockets for Wear
    142
    
    Checking the Belt Tension
    142
  - Checking the Riding Light
    145
  - Checking the Stem
    146
  - Checking the Handlebars
    146
  - Checking the Saddle
    146
  - Checking the Seat Post
    146
  - Checking the Pedal
    146
  - Checking the Gear Shift
    147
    
    Checking the Electric Gear Shift
    147
    
    Checking the Mechanical Gear Shift
    147
    
    Checking Derailleur Gears
    147
    
    Checking the Hub Gear
    147
    
    Adjusting the ROHLOFF Hub
    148
    
    Adjusting the Cable-Operated Gear Shift, Dual-Cable
    148
    
    Adjusting the Dual-Cable, Bowden-Cable-Operated Twist Grip Shifter
    148
    
    Checking Kickstand Stability
    149
8 Inspection and Maintenance

150
- Initial Inspection
  150
- Major Inspection
  150
- Component-Specific Maintenance
  150
- Carry out Initial Inspection
  153
- Perform Major Inspection
  154
  - Inspect Frame
    161
    
    Inspecting the Carbon Frame
    161
  - Inspecting the Pannier Rack
    161
  - Inspecting and Maintaining the Rear Frame Damper
    161
- Inspecting the Gear Hub
  162
- Adjusting the Hub with Cone Bearing
  162
- Inspecting the Stem
  162
- Inspect and Grease Steering Headset
  162
- Inspecting the Axle with Quick Release
  163
- Inspecting the Fork
  164
- Inspecting the Carbon Suspension Fork
  164
- Inspecting the Suspension Fork
  164
- Inspecting the Seat Post
  165
- Inspecting the Carbon Seat Post
  165
- Inspecting and Greasing BY.SCHULZ Suspension Seat Post
  165
- Inspecting and Greasing RS SUNTOUR Suspension Seat Post
  166
9 Troubleshooting, Fault Clearance and Repair

167
- Preventing Pain
  167
- Sitting Discomfort
  168
- Pain in Hips
  168
- Backache
  168
- Pain in Shoulders and Nape of Neck
  169
- Numb or Aching Hands
  169
- Pain in Upper Thigh
  169
- Knee Pain
  170
- Pain in the Foot
  170
- BAFANG Drive System
  171
- Drive System or On-Board Computer Does Not Start up
  171
- Display Screen Errors
  171
- Lighting Does Not Work
  172
- Errors in Assistance Function
  172
- Battery Errors
  173
- Correcting Disc Brake Faults
  175
- Correcting Freewheel Faults
  176
- Correcting Lighting Faults
  177
- Correcting Faults in Tyres
  177
- Correcting Control Seat Post Faults
  177
- Correcting Other Faults and Errors
  178
- Repairs at the Specialist Dealer
  179
- Original Parts and Lubricants
  179
- Repairing the Frame
  179
- Removing Paint Damage on Frame
  179
- Removing Damage from Impact on the Carbon Frame
  179
- Repairing the Suspension Fork
  179
- Removing Paint Damage on the Fork
  179
- Repairing the Seat Post
  179
- Repairing Damage from Impact on the Carbon Seat Post
  179
- Replacing the Riding Light
  180
- Adjusting the Headlight
  180
- Checking Suspension Fork-Tyre Clearance
  180
10 Recycling and Disposal

181
- Guidelines on Removal of Waste
  181
11 Documents

183
- Assembly Report
  183
- Inspection and Maintenance Log
  185
- Parts List
  189
  - Urbanico
    189
  - Urbanico GR
    193
12 Glossary

195
- Abbreviations
  198
- Simplified Terms
  198
13 Appendix

199
- Translation of the Original EC/EU Declaration of Conformity
  199
- Declaration of Conformity for Bafang as Incomplete Machine
  201
14 Keyword Index

202

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