HELI CPYD20 Manuals

Manuals and User Guides for HELI CPYD20. We have 1 HELI CPYD20 manual available for free PDF download: Operation & Service Manual

HELI CPYD20 Operation & Service Manual (199 pages)

Internal Combustion Counterbalanced Forklift Truck(Standard) 2-3.5t

Brand: HELI | Category: Forklifts | Size: 10 MB

Foreword
2
Scope of Application and Description of the Manual
2
Safety Signals, Terms and Indicators
3
Applicable Truck Model
4
List of Applicable Models
4
Forklift Truck Overview
5
Purpose of Forklift Truck
5
Direction of Forklift Truck
5
Operation Site and Working Environment of Forklift Truck
6
Measurement Units
9
Operation Qualification
9
Precautions for Use of New Forklift Truck
10
Running-In of New Forklift Truck
10
Maintenance of New Forklift Truck
10
Warranty and Maintenance
10
Regular Replacement of Parts
10
Use of Original Heli Parts and Oil
11
Basic Information of Forklift Truck
11
Basic Information Form of Forklift Truck
11
Nameplate Information of Forklift Truck
12
VIN and Position of Forklift Truck
14
Operating Schedule Position of Forklift Truck
14
Installation Position of Truck License Plate
15
Table of Contents
16
Content
16
Safety Precautions
21
Labels and Signs on Truck
22
Location Plan of Labels and Signs
22
Main Safety Labels
23
Other Labels
27
Forklift Truck Load Curve Label
32
Fire Prevention
34
Prevention of Engine Fire
34
Prevention of Fire Caused by Fuel or Oil
35
Prevention of Fire Caused by Attached or Adhered Flammables
35
Prevention of Fire Caused by Wire Failure
36
Prevention of Fire Caused by Oil Pipe Failure
36
Cleaning after Operation
36
In Case of Fire
37
Basic Precautions
37
Compliance with Rules
37
Do Not Operate a Faulty Forklift Truck
38
Wear Appropriate Work Clothes and Safety Equipment During Operation
38
Fire Extinguisher and First-Aid Kit
38
Confirmation of Safety Devices
39
Full Practice before Operation
39
Do Not Jump on and off the Forklift Truck
39
Keep the Cab and Platforms Clean and Tidy
40
Precautions for Flushing Forklift Truck
40
Scalding Avoidance
40
Do Not Modify the Forklift Truck
41
Do Not Remove the Overhead Guard and Load Backrest
41
Safeguarding the Work Area
41
Toxic Exhaust of Engine
42
Attention to Window Washer
42
No Welding
42
Before Starting Operation
43
Startup Inspection
43
Inspection and Adjustment before Starting the Engine
43
Forklift Truck Travelling
44
Preparation before Forklift Truck Travelling
44
Precautions for Forklift Truck Travelling
45
Forklift Truck Stopping and Precautions for Stopping
51
Load Handling
52
Precautions for Inspection and Maintenance
57
Mandatory Starting Inspection
57
Warning Signs for Inspection and Maintenance
58
Keep the Working Area Clean and Tidy
58
Precautions before Inspection and Maintenance
59
Staff Only
59
Proper Use of Tools and Equipment
59
Attention When Working under the Working Device
59
Avoid Being Stuck by or Falling from the Mast
60
Beware of Boiling Coolant
60
Attention to High-Pressure Oil
61
Carefully Rotate Fans and Belts
61
Precautions During Repair of Electrical System
61
Precautions for Cleaning with Compressed Air
62
Precautions When Handling the Battery
62
Strictly Observe the Following Provisions to Avoid Sparks
63
Precautions for Removal and Installation of Battery
63
Precautions for Handling Tires
63
Precautions for Oil Cylinder Maintenance
64
Precautions for Waste Disposal
65
Precautions after Inspection and Repair
65
Regular Inspection of Safety Critical Parts
65
Lifting and Transportation of Forklift Truck
66
Precautions for Lifting Forklift Truck
66
Precautions for Loading and Unloading Forklift Truck
67
Structure and Stability of Forklift Truck
68
Longitudinal Stability
68
Center of Gravity of Load
68
Composite Center of Gravity and Stability of Loaded Forklift Truck
68
Actual Bearing Capacity
69
Wind Load
70
Towing
70
Introduction to Truck Safety Device
71
Operation Instructions and Requirements
73
Drawings
74
General View of Forklift Truck
74
Instruments and Control Devices
75
Description of Components
76
Truck Instrument
76
Control Devices
85
Removal and Installation of Accessories
88
Operation
90
Inspection before Startup
90
Getting On/Off Forklift Truck and Operation Adjustment
90
Starting, Shifting and Travelling
92
Starting and Stopping on Slopes
97
Inching Travelling
98
Steering
98
Operation on Snow and Icy Roads
99
Deceleration, Braking and Parking of Forklift Truck
99
Load Handling
100
Precautions for Selecting Solid Tires for Forklift Trucks
103
Cab/Windshield (Optional)
103
Inspection after Operation
108
Transportation and Storage of Forklift Truck
109
Transportation of Forklift Truck
110
Transportation of Mast
114
Lifting Forklift Truck
116
Storage of Forklift Truck
117
Maintenance Instructions and Requirements
119
Relevant Inspection and Maintenance
120
Startup Inspection
120
Inspection of Abnormalities Found the Previous Day
122
Peripheral Inspection of Forklift Truck
122
Open the Hood for Inspection
124
Inspection from Seat Position
127
Turn the Start Switch to [I] (ON) Position for Inspection
129
Inspection after Starting the Engine
132
Slow Travelling Inspection
133
Inspection of Working Load During Handling
134
Inspection of Safety Functions
135
Inspection and Reporting after Operation
137
Simple Maintenance
138
Lubricating Oil, Grease and Coolant
138
Lubrication Form and List of Oil Products
140
Fuel and Liquefied Petroleum Gas (LPG)
142
Cleaning of Air Filter Element
145
Drainage and Exhaust of Fuel Filter (CPCD Model)
146
Tire Replacement
147
Replacement of Fuse
149
Replacement of Bulb
152
Steps to Deal with Faulty Battery
153
Operation in Cold Weather
155
Engine Overheating Treatment
157
Operation of Forklift Truck in Special Environment or in a Forced Manner
159
Measures for Fork Lowering Failure
160
Cleaning Forklift Truck
161
Loading and Unloading of Forklift Truck
162
Forklift Truck Maintenance Data
164
Regular Replacement of Safety Critical Parts
164
Inspection and Maintenance Interval Table
165
Main Parameters and Design Drawings
178
Main Parameters
179
General Drawing
179
Main Technical Parameters
180
Main Parameters of Tires
181
Main Technical Parameters of Engine
182
Basic Parameters of Mast
183
Main Design Drawings
184
Diagram of Main Stressed Structural Members
184
Schematic Diagram of Brake
185
Hydraulic Schematic Diagram
186
Electrical Schematic Diagram
187
Forklift Truck (Load) Curve
189
List of Optional Configuration
190
Operation and Maintenance of Diesel Particulate Filter (DPF)
193
Description
194
Regenerate DPF
194
Non-Regenerate DPF
197

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HELI CPYD20 Operation & Service Manual (199 pages)

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