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Compact 45
HDG Compact 45 Manuals
Manuals and User Guides for HDG Compact 45. We have
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HDG Compact 45 manuals available for free PDF download: Operation Manual, Operating Manual
HDG Compact 45 Operation Manual (188 pages)
Brand:
HDG
| Category:
Heating System
| Size: 5 MB
Table of Contents
Table of Contents
3
1 Notes on this Manual
7
Introduction
7
Structure of the Operating Manual
8
Glossary
9
2 Safety Instructions
10
Intended Use
10
Basic System Design Principles
10
Basic Principles on the Content of the Operating Manual
10
Proper and Improper Manner of Operation
10
Residual Risks
11
Warnings and Safety Symbols Used
12
Duty of Information
14
3 Mode of Operation
15
Overview
15
HDG Compact 25/35 Front Side
16
HDG Compact 25/35, Back Side
17
HDG Compact 45/50/65/80 Front Side
18
HDG Compact 45/50/65/80, Back Side
19
Functional Description
20
Version of the Heating System
20
Combustion Process
21
Delivery System
22
HDG Compatronic
22
Control Modes
23
HDG Hydronic
23
HDG Hydronic Control Functions
23
Technical Data
30
HDG Compact 25/35
30
HDG Compact 45/50/65/80
31
Fuel Quality Requirements
32
Permissible Fuel
32
Wood Chips
33
Wood Pellets
35
Recommended Fuel
36
4 Planning and Installation
38
Planning the Heating System
38
Required Room Sizes and Minimum Spacing
38
Dimensions
39
Furnace Room
39
Fuel Bunker
40
Delivery System Versions
41
Connections
43
Chimney
43
Electrical System
45
Water
47
Hydraulic Connection
48
Dimensions on Flue Pipe Side, HDG Compact 25/35
49
Dimensions on Back Side HDG Compact 25/35
50
Dimensions on Flue Pipe Side, HDG Compact 45/50/65/80
51
Dimensions on Back Side HDG Compact 45/50/65/80
52
Scope of Delivery
53
Installing the Heating System
53
Placing the Boiler
54
Installing the Combustion Fan
56
Installing the Automatic Ash Removal System
57
HDG Compact 25/35
57
Installing the Automatic Ash Removal System
61
HDG Compact 45/50/65/80
61
Installing the Automatic Cleaning System
65
Installing the Feeding System and Pressure Equalisation Hose
69
Installing the Sensors
72
Wiring the Circuit Boards
72
Attaching Covers and Hoods
73
Installing and Adjusting the Ash Containers
73
Connecting the Chimney
74
Delivery System
74
HDG Hydronic
75
Installing the Controller Housing
75
Installing the Sensors
75
Hydraulic Systems
78
Electrical System
78
Water
78
Thermal Safety Device
79
HDG Hydraulic Systems
81
Hydraulic System 0
82
Hydraulic System 10
83
5 Commissioning the System
84
Requirements
84
Procedure
85
Switching on the Heating System
85
Setting the Display Language, Boiler Type and Supply Voltage
85
Setting the Delivery Version
87
Setting the Fuel Type
88
Selecting the Hydraulic System
88
Checking the Actuators in Manual Operation
89
Checking the Sensors in Manual Operation
91
Filling the Fuel Bunker
95
Checking and Adapting the Basic Parameter Settings
95
Switching to Automatic Mode
96
Adapting Parameters
96
Saving Operating Parameters
97
6 Using the Heating System
98
Overview of the Controls and Display Components
98
Main Switch
98
EMERGENCY STOP Switch
98
Control Unit of HDG Compatronic
98
Switching on the Heating System
100
Requirements
100
Procedure
101
Switching off the Heating System
101
Displaying Information
101
Selecting and Changing Parameters
102
Selecting a Level
102
Setting the Enable or Reduction Times
103
Setting the Heating Times for Heating Circuits and Heating Hot Water
104
Changing Operating Mode
105
Operating Statuses
105
Filling the Fuel Bunker
107
Requirements
107
Procedure for Filling with Wood Fuel Products
107
Procedure for Filling of Pellets
108
Performing the Chimney Sweep Test
108
Before the Test
109
On the Day of the Test
109
During the Test
110
After the Measurement
110
Structure of the Menus
110
Available Levels
110
Contents of the Levels
111
Information Level
112
Customer and Service Levels
115
Manual Mode
145
7 Cleaning and Servicing the Heating System
146
Cleaning and Maintenance Schedule
146
Requirements
147
Generally Applicable Safety Instructions
147
Cleaning Tools
148
Checking and Cleaning the Tilting Grate
149
Checking and Emptying the Ash Container
149
Lubricating the Feeding System
152
Checking the Drive Chains
152
Cleaning the Control Unit
155
Check and Clean the Cleaning Shaft and Turbulators
155
Checking and Cleaning the Ignition Fan
157
Checking and Cleaning the Lambda Sensor
158
Inspecting and Cleaning the Flue Pipe
160
Checking and Cleaning the Ash Removal System
160
Checking and Cleaning the Pressure Equalisation Hose
162
Checking and Cleaning the Flue Gas Fan
163
Cleaning the Flue Gas Temperature Sensor
164
Checking and Lubricating the Fill Level Indicator
164
Inspecting the Fuel Bunker
165
8 Troubleshooting
167
Procedure
167
Possible Faults
167
Configuring Emergency Operation
177
9 Notes on Dismantling and Disposal
178
Dismantling
178
Disposal
179
10 Warranty
180
Scope
180
Conditions
180
Warranty Exclusions
180
11 Appendix
181
Declaration of Conformity
181
HDG Compact 25 - 80181
181
Installation Declaration HDG TBZ 150
182
12 Index
183
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HDG Compact 45 Operating Manual (108 pages)
Brand:
HDG
| Category:
Heating System
| Size: 9 MB
Table of Contents
Table of Contents
3
1 Notes on this Manual
7
Introduction
7
Structure of the Operating Manual
8
Glossary
8
2 Safety Instructions
10
Intended Use
10
Basic System Design Principles
10
Basic Principles for the Content of the Operating Manual
10
Proper and Improper Manner of Operation
10
Residual Risks
11
Warnings and Safety Symbols Used
12
Duty of Information
14
3 Mode of Operation
15
Overview
15
HDG Compact 25/35 Front Side
16
HDG Compact 25/35 Back Side
17
HDG Compact 45/50/65/80 Front Side
18
HDG Compact 45/50/65/80 Back Side
19
Functional Description
20
Overview of Heating System
20
Combustion Process
21
Boiler and Weather-Compensated Heating Control HDG Control
22
Technical Data
23
HDG Compact 25/35
23
HDG Compact 45/50/65/80
24
Fuel Quality Requirements
25
Wood Chips
25
Wood Pellets
27
HDG Compact
27
Pressed Wood Briquettes
28
Recommended Fuel
28
Permitted Fuel in Accordance with 1St Federal Emission Control Ordinance
28
(Germany)
28
Nominal Thermal Value Depending on Water Content
29
4 Planning and Installation
30
Dimensions
30
Flue Gas Pipe Side HDG Compact 25 - 80
30
HDG Compact 25 - 80 Back Side
31
Structural Requirements
32
Required Room Sizes and Minimum Clearances
32
Boiler Installation Site/Boiler Room
32
Fuel Storage
33
Connections
34
Chimney
34
Electrical System
36
Water
36
Scope of Delivery
38
Installing the Heating System
39
Installing the Boiler
40
Installing the Combustion Fan
42
Installing the Manual Ash Removal
43
Installing the Automatic Ash Removal System
44
HDG Compact 25/35
44
Installing the Automatic Ash Removal System
47
HDG Compact 45/50/65
47
Installing the Heat Exchanger Cleaner
50
Installing the Feeding System and Pressure Equalisation Hose
53
Installing the Cladding HDG Compact 25/35
55
Installing the Cladding HDG Compact 45/50/65/80
62
Installing the Flue Gas Temperature Sensor and Lambda Sensor
70
Attaching the Pressure Equalisation Hose
71
Wiring the Modules
72
Installing and Adjusting the Ash Containers
72
Connecting the Chimney
73
Delivery System
74
Electrical System
74
Water
74
Thermal Safety Device
75
5 Commissioning the System
77
Requirements
77
Procedure
78
6 Using the Heating System
79
Control Unit HDG Control
79
Filling the Fuel Storage Room
79
Requirements
79
Procedure for Filling with Wood Chips
79
Procedure for Filling with Pellets
80
Performing a Chimney Sweep Measurement
80
Switching off the Heating System for Repair Work
80
7 Cleaning and Servicing the Heating System
81
Cleaning and Servicing Schedule
81
Requirements
82
Generally Applicable Safety Instructions
82
Cleaning Tools
83
Cleaning the Tilting Grate
83
Checking and Emptying the Ash Container
84
Lubricating the Feeding System
87
Lubricate Heat Exchanger Cleaning
87
Checking the Drive Chains
88
Cleaning the Cleaning Shaft and Turbulators
91
Checking and Cleaning the Lambda Sensor
93
Cleaning the Flue Gas Pipe
94
Cleaning the Ash Removal System
95
Cleaning the Flue Gas Temperature Sensor
96
Cleaning the Ignition Fan
96
Cleaning the Flue Gas Fan
98
Cleaning the Pressure Equalisation Hose
99
Cleaning and Lubricating the Overfill Lever
99
Checking the Fuel Storage
101
8 Notes on Dismantling and Disposal
102
Dismantling
102
Disposal
103
9 Declaration of Conformity
104
10 Index
105
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