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HC-C4YR-2/FC6660
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Manuals and User Guides for Hartzell HC-C4YR-2/FC6660. We have
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Hartzell HC-C4YR-2/FC6660 manual available for free PDF download: Owner's Manual And Logbook
Hartzell HC-C4YR-2/FC6660 Owner's Manual And Logbook (306 pages)
Propeller Compact Models with Aluminum Blades
Brand:
Hartzell
| Category:
Aircrafts
| Size: 3.45 MB
Table of Contents
Table of Contents
25
Introduction
27
General
29
Statement of Purpose
29
Maintenance Practices
30
Airframe or Engine Modifications
32
Engine Modifications
32
Propeller Stress Levels
32
Restrictions and Placards
33
Reference Publications
33
Hartzell Propeller Inc. Publications
33
Vendor Publications
35
Personnel Requirements
35
Special Tooling and Consumable Materials
36
Consumable Materials
36
Special Tooling
36
Safe Handling of Paints and Chemicals
36
Calendar Limits and Long Term Storage
37
Calendar Limits
37
Long Term Storage
37
Component Life and Overhaul
38
Component Life
38
Overhaul
40
Damage/Repair Types
41
Airworthy/Unairworthy Damage
41
Minor/Major Repair
42
Propeller Critical Parts
43
Warranty Service
43
Hartzell Propeller Inc. Contact Information
44
Product Support Department
44
Recommended Facilities
45
Technical Publications Department
45
Definitions
46
Abbreviations
57
Description and Operation
61
1 Description of Propeller and Systems
63
System Overview
63
Constant Speed, Non-Counterweighted Propellers ( )HC-( )( )Y( )-1( )
65
Constant Speed, Feathering
67
Constant Speed, Counterweighted (Aerobatic) Propellers ( )HC-( )( )Y( )-4( )
71
Propellers ( )HC-( )( )Y( )-2( )
71
Constant Speed, Feathering, Turbine Propellers ( )HC-( )( )Y( )-5( )
73
Propeller Model Designation
75
Propeller Model Designations
76
2 Propeller Blades
80
Description of Aluminum Blades
80
Blade Model Designation
80
Aluminum Blade Model Designation
81
Governor in Onspeed Condition
82
Governor in Overspeed Condition
82
Governor in Underspeed Condition
82
3 Governors
83
Theory of Operation
83
Feathering Governor
84
Synchronizer/Synchrophaser Governor
84
Governor Model Designation
86
Governor Model Designations
86
4 Unfeathering Accumulators
87
System Overview
87
Mechanical Models
87
Electrical Models
88
5 Aerobatic Accumulator
91
6 Propeller Ice Protection Systems
92
Installation and Removal
93
1 Tools, Consumables, and Expendables
97
Tooling
97
Consumables
99
Expendables
99
2 Pre-Installation
100
Inspection of Shipping Package
100
Uncrating
100
Inspection after Shipment
100
Reassembly of a Propeller Disassembled for Shipment
101
Air Charge Pressure Check (-2 and -5 Propellers)
101
3 Propeller Mounting Hardware and Torque Information
106
Propeller Mounting Hardware
106
Torque Information
106
4 Bulkhead Installation
108
General
108
Installation of Metal Bulkhead
108
Installation of a Composite Bulkhead
116
5 Spinner Adapter Ring Installation
121
6 Propeller Installation
122
Flange Description
122
Installation of "D" Flange Propellers
124
Installation of "F" Flange Propellers
128
Installation of "N" Flange Propellers
131
Installation of "L" Flange Propellers, Except Model HC-E2YL-( )
135
Installation of HC-E2YL-( ) Propellers
138
Installation of "K" and "R" Flange Propellers
141
7 Damper Installation
144
Installation of C-1576 Damper (Hartzell Propeller Inc. Kit A-1583)
144
8 One-Piece Spinner Dome Installation
145
Installation of a One-Piece Spinner Dome Without a Forward Bulkhead
146
Installation of a One-Piece Spinner Dome with a Bonded Forward Bulkhead
148
Installation of a One-Piece Spinner Dome with a
148
Removable Plastic Forward Bulkhead
152
9 Two-Piece Spinner Dome Installation
157
Installation Procedure 1
158
Installation Procedure 2
162
10 Spinner Assembly Clearance Checks
165
11 Metal Bulkhead Spacing Adjustments
167
To Move the Bulkhead Toward the Cowling
167
To Move the Bulkhead Away from the Cowling
169
12 Composite Bulkhead Spacing Adjustments
170
To Move the Bulkhead Toward the Cowling
170
To Move the Bulkhead Away from the Cowling
171
13 Post-Installation Checks
172
Removal of One-Piece Spinner
172
Removal of Two-Piece Spinner
172
Hub Mounted Spinner Bulkhead Removal
172
Starter Ring Gear Spinner Adapter Removal
172
15 Propeller Removal
173
Removal of "D" Flange Propellers
173
Removal of "F" Flange Propellers
174
Removal of "N" Flange Propellers
175
Removal of "L" Flange Propellers, Except Model HC-E2YL-( )
176
Removal of HC-E2YL-( ) Propellers
177
Removal of "K" and "R" Flange Propellers
179
Testing and Troubleshooting
181
1 Operational Checks
183
2 Propeller Ice Protection Systems
183
3 Troubleshooting
184
Hunting and Surging
184
Engine Speed Varies with Flight Attitude (Airspeed)
185
Loss of Propeller Control (-1 Propellers Only)
187
Loss of Propeller Control (-2, -4 or -5 Propellers)
188
Failure to Feather or Feathers Slowly (-2 or -5 Propellers Only)
189
Start Locks (Anti-Feather Latches) Fail to Latch on Shutdown (-2 and some -5 Feathering Propellers Only)
190
Vibration
191
Propeller Overspeed
193
Propeller Underspeed
193
Inspection and Check
195
1 Pre-Flight Checks
197
B Propeller Blades
197
Important Information
197
Additional Information
198
Hardware
198
Initial Run-Up
198
Spinner Assembly and Blade Retention Components
198
2 Post-Flight Checks
199
HC-C2YR-2CLUF/FLC7666A-4 Propellers Installed on OMA SUD Skycar Aircraft
199
3 Operational Checks
201
Initial Run-Up
201
B Static RPM Check - for Reciprocating Applications ONLY
203
Propeller Ground Idle RPM Check - for Turbine Applications ONLY
204
Post-Run Check
208
Propeller Ice Protection System
208
4 Required Periodic Inspections and Maintenance
209
Periodic Inspections
209
B Blade Inspection for an HC-C2YR-2CLUF/FLC7666A-4
212
Propeller Installed on OMA SUD Skycar Aircraft
212
Spinner Bulkhead Inspection for an HC-E3YR-1RF Propeller Installed on S.N.A. Inc. Seawind Aircraft
213
Low Pitch Stop Hardware Inspection for a PHC-C3YF-2UF/FC7693DFB Propeller
213
Periodic Maintenance
214
Airworthiness Limitations
215
Overhaul Periods
215
5 Inspection Procedures
216
Blade Damage
216
Grease/Oil Leakage
216
Vibration
221
Blade Track
224
Loose Blades
225
Corrosion
225
Spinner Damage
226
Propeller Ice Protection System
226
6 Special Inspections
230
Overspeed/Overtorque
230
Lightning Strike
231
Foreign Object Strike/Ground Strike
233
Fire/Heat Damage
235
Sudden Stoppage
235
Engine Oil Contamination
235
7 Long Term Storage
236
Important Information
236
Maintenance Practices
237
1 Cleaning
241
General Cleaning
241
Spinner Cleaning and Polishing
243
2 Lubrication
245
Lubrication Intervals
245
Lubrication Procedure
247
Approved Lubricants
251
3 Corrosion Inhibitor
252
Application Intervals
252
Application Procedure
254
4 Air Charge (-2 and -5 Propellers)
255
Charging the Propeller
255
5 Unfeathering Accumulator Air Charge
265
Charging a Hartzell Propeller Inc. Accumulator
265
6 Aluminum Blades
267
Important Information
267
Repair of Nicks and Gouges
268
Repair of Bent Blades
271
7 Blade Paint Touch-Up
273
Important Information
273
Paint
273
Procedure
274
8 Dynamic Balance
276
Overview
276
Inspection Procedures before Balancing
277
Modifying Spinner Bulkhead to Accommodate Dynamic Balance Weights
278
Placement of Balance Weights for Dynamic Balance
279
9 Propeller Low Pitch Setting
280
Low Pitch Stop - All Propeller Models
282
Maximum RPM (Static) Low Pitch Stop Adjustment
282
Modification Of The Low Pitch Stop Hardware
290
10 Propeller High Pitch Settings
293
High Pitch (Min. RPM) Stop Adjustment
293
Anti-Ice and De-Ice Systems
297
Anti-Ice System Description
299
Components of an Anti-Ice System
299
Overview of an Anti-Ice System
299
Anti-Ice System Operation
300
Components of an De-Ice System
300
Ice System Description
300
Overview of an De-Ice System
300
Ice System Operation
301
Operational Checks
302
Periodic Inspections
302
Troubleshooting
302
Records
303
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