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Harris DX 25U Medium Wave Transmitter Manuals
Manuals and User Guides for Harris DX 25U Medium Wave Transmitter. We have
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Harris DX 25U Medium Wave Transmitter manual available for free PDF download: Technical Manual
Harris DX 25U Technical Manual (274 pages)
MEDIUM WAVE TRANSMITTER
Brand:
Harris
| Category:
Transmitter
| Size: 3 MB
Table of Contents
Table of Contents
3
Principles of Operation/Turn-On
7
Section I
11
Block Diagram
11
Equipment Description
11
Introduction
11
Scope and Purpose
11
Introduction/Specifications
11
Specifications
11
Installation/Initial Turn on
13
Delivery and Storage
13
Introduction
13
Returns and Exchanges
13
Unpacking
13
Factory Test Data
14
Transmitter Placement
14
Cabinet Positioning
14
Removing the Combiner Crossover Bar
14
Cabinet Bolts
15
Cabinet Ground Strap
15
Cabinet Grounding Plate
15
Air System and Cooling
15
Electrical Installation
15
AC Power
15
Step Start Panel
15
Interconnection Wiring
16
Transformer Tap Settings
16
Component Installation
16
PA Combiner Output Bar
16
Transmitter Grounding
16
Customer Interface Connections
17
Audio Input
17
External Interlock (Failsafe)
18
External RF Input
18
Frequency Monitor Connection
18
Modulation Monitor Connection
18
RF Output Connection
17
Dummy Antenna Information
17
Initial Turn on Procedure
19
Power Supply Test
19
Fan Rotation Check
20
PA Power Supply Check
20
Underdrive Overload Test
20
Driver Operation Check
21
Power Amplifier Stage Turn on Check
21
Raise/Lower Function Check
21
Setting Modulation Monitor Sample Levels
22
Audio Input Phasing Check (Optional)
24
Controller Battery Backup
24
Modulation Check
24
Setting Audio Input Level
24
Recording Normal Meter Readings
25
Pre-Turn on Checks (Electrical)
19
Pre-Turn on Checks (Mechanical)
19
AM Stereo Installation and Tuning Hints
25
Bandpass Tuning 2C1
25
Interfacing for Stereo
25
Remote Control Connections
25
WARNING: Disconnect Primary Power Prior to Servicing
25
Analog Monitoring Outputs
25
Control Inputs
25
Status Monitoring Outputs
25
Daily Preoperational Checkout
29
Introduction
29
Operating Procedures
29
Operators Guide
29
Transmitter Turn-Off Procedure
29
Transmitter Turn-On Procedure
29
Transmitter Operations
30
Fault Conditions
30
Routine Meter Readings
30
Section IIIA
33
Controls and Indicators
33
Block Diagram Description
47
Audio and Modulation Section
47
RF Section
47
Controller Section
48
Power Supplies
48
Introduction
47
Overall System Theory
47
Low Voltage Power Supply: Circuit Description
48
Power Distribution Board, A39
50
PA Power Supply: Circuit Description
50
Interphase Transformer T3
50
PA Power Supply Transformer T1
50
PA Supply Discharge Circuit (Crowbar)
50
Power Supply Shorting Switches
50
Step Start Panel
50
VDC and +60 VDC Supplies
50
VDC Supply
50
A24 and A25 Fuse Board Sample Circuits
51
AC Power Protection Circuits
51
Fan Motor Fuses
51
Loss of Phase and "Brown-Out" Protection
51
Overvoltage and Undervoltage Protection
51
Secondary Winding Fuses
51
Supply Current Meter, M2
51
Supply Fuses
51
Air System and Sensing Circuits
51
Air Flow and Temperature Sensing
52
Fans
52
Interlocks
52
Door Interlock Circuit
52
External Interlock Circuit
52
RF Circuits
52
RF Drive Cables
52
RF Drive Splitter, A15
52
Combiner Description
53
Power Amplifier Description
53
RF Samples from the Output Combiner
54
Digital Modulation Principles
54
Digital Terms and Concepts
54
Analog to Digital Conversion
55
RF Amplifier Control
55
Amplitude Modulation in the DX-25U
56
Power Amplifier Stage
56
Summary: Digital Modulator
56
Maintenance/Alignments
59
Output Network Description
54
Bandpass Filter
54
PI Matching Network
54
Spark Gap, E2
54
Introduction
59
Maintenance
59
Maintenance Logbook
59
Maintenance of Components
59
Preventive Maintenance
59
Module Replacement/Alignment
61
Modules Which Can be Replaced with no Adjust
61
Buffer Amplifier (A16)
61
PA Modules
61
Predriver
61
RF Drive Splitter Removal
62
RF Drive Splitter Replacement
62
Boards Which Require Preset Switch Settings or Jumper Plug Positions
62
Modulation Encoder (A37)
62
Binary Combiner/Motherboard, Main Com
63
Biner/Motherboards (A5-A8)
63
Controller A38
63
Driver Combiner/Motherboard A14
63
Printed Circuit Boards Which Require Adjustments
63
Analog Input Board (A35)
64
Analog to Digital Converter (A34)
64
Oscillator (A17)
65
DC Regulator (A30)
66
Driver Supply Regulator (A22)
66
Output Monitor (A27)
67
LED Board (A32)
69
Driver Encoder/Temp Sense Board (A19)
71
Switch Board/Meter Panel (A31)
72
Frequency Change Procedure
73
Frequency Determined Components
73
Frequency Determined Jumpers and Switches
73
Output Network Dry Tune
73
Test Equipment Required for Frequency Change
73
RF Circuits Checkout
74
Initial Driver Tuning and Setup
75
Initial Tuning at Low Power
76
Completion of Basic Frequency Change of Transmit
77
Tuning at High Power
77
Other Adjustments
78
Table 6-0. Troubleshooting the Transmitter
83
Introduction
83
Troubleshooting
83
Symptom: Transmitter will Not Turn on - All Colorstat™ Panel Indicators Are Illuminated Green
88
6.2.1.1 Loss of AC Power
88
6.2.1.3 Loose Connectors
88
6.3.1.1 +5B Circuit Not up to Operating Voltage
88
6.3.1.2 Contactor Turn on Logic on the Controller
88
Loss of +5V Supply on LED Board
88
Stat™ Panel Indicators Are Illuminated Green
88
Possible Causes
89
Symptom: Transmitter will Not Turn on - no Color-Stat™ Panel Indicators Are Illuminated
88
Possible Causes
88
Symptom: Transmitter will Not Turn on - no Colorstat™ Panel Indicators Are Illuminated
88
Symptom: Transmitter Is Running, but Power Is Lower than Normal
89
6.6.1.1 PA Turn-Off Command Given to Transmitter
89
6.6.1.2 Type 4 or Type 5 Fault
89
6.6.1.3 Power Output Is Set to Zero
89
Symptom: Transmitter Turns on (LOW, MEDIUM or HIGH Buttons Illuminate) but There Is no Power Output and no PA Current Is Indicated. Supply Voltage Is Indicated on the Multimeter
89
Symptom: Transmitter Turns on
89
Put and no PA Current Is Indicated. Supply Voltage Is
89
Symptom: Transmitter will Not Turn on - One or more Colorstat™ Panel Indicators Are Illuminated RED
89
Symptom: Transmitter will Turn on but Immediately
89
Colorstat™ Panel Overcurrent Fault Indication
90
Analog Input Board Maximum Power Adjustment R27 Misadjusted or Defective
90
Analog Input Board, Half Power Step up Circuit May Have Failed
90
Random Faults with Program Audio. Possible
90
Symptom: Unable to Raise Power Past a Certain Point. no Colorstat™ Panel Indicators Illuminated RED
90
Faults with Tone Modulation. Possible Causes
91
Overloads on Turn On. Possible Causes
91
Symptom: Transmitter Turns on (Low, Medium, or High Indicators Illuminate) but will Not Modulate
90
Possible Causes
90
Symptom: Unable to Raise Power Past a Certain Point. Colorstat™ Panel ANT And/Or FILTER LED In- Dicate RED
90
No Colorstat™ Panel Indicators Illuminated RED
90
Possible Cause
90
Colorstat™ Panel Overvoltage Fault
91
Possible Causes
91
Colorstat™ Panel Supply Fault
92
Possible Causes
92
Colorstat™ Panel Underdrive Fault
92
Colorstat™ Panel Overdrive Fault
93
Possible Causes
93
Colorstat™ Panel Air Interlock
94
Colorstat™ Panel Door Interlock
94
Possible Causes
94
Colorstat™ Panel External Interlock
94
Colorstat™ Panel Oscillator Fault
94
WARNING: Disconnect Primary Power Prior to Servicing
95
Colorstat™ Panel Analog Input Board: +15V and - 15V Supply Faults
95
Colorstat™ Panel Analog to Digital Converter
95
15V, and +5V Supply Faults
95
Conversion Error Fault
95
Colorstat™ Panel Buffer Fault
95
Colorstat™ Panel Modulation Encoder: Cable Inter
95
Colorstat™ Panel Predriver Fault
95
Colorstat™ Panel RF Amp Fault
95
Consistent Loss of Modules in Random Positions
99
Finding a Missing Step
100
Handling Mosfet's
100
Other Troubleshooting Techniques
100
Testing Mosfet's
100
Using Flexpatch™ for Bypassing a Failed PA Module
100
Measuring Drive Level
101
Measuring Drive Phasing
101
Using Flexpatch™ for Isolating Modulation Encoder/Rf Amplifier Problems
101
6.31.7.1 Excessive Drive Phase Difference
102
RF Amplifier Drain Phasing
102
Principles of Operation
151
Maximum Power Adjust (U7, R27)
185
Clip Circuit
200
Fault Detection Circuits
210
Troubleshooting
211
Improper Air Flow
99
Improper Overload Settings
99
Transmitter Mistuning
99
Introduction
213
Monitor Voltage Outputs
215
External Interface Power Supplies
216
Introduction
219
Transmitter Power Control Logic
222
Turn-On
224
PA Turn-Off (U53-3, U52-6, and S2)
225
Power Level Change" Pulse
226
Power Level Latch Outputs
227
Data Strobe Gates (U1-3/8/11 and U13-8)
229
Clock Inhibit Gate (U1-6)
231
Interlock Status Logic: Inputs
232
Interlock Status Logic: Outputs
234
Interlock String Operation
235
Power Supplies
236
Data Clear-L" Signal
237
Introduction
239
Type 1 Faults
240
Type 2 Faults
242
Circuit Descriptions
243
Reset Circuit
245
Type 2 Fault Circuits
248
Type 3 Fault Circuits
250
Type 4 Fault Circuits
254
Type 5 Faults Circuit
256
OSC TEST Switch S1
258
Introduction
263
Maintenance
264
General Description
265
Temperature Sensor/Power Foldback
267
Air Flow Detection
268
Cable Interlock Monitor
269
Introduction
271
Appendix A
272
AC Service Protection
272
Conclusion
273
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