Hardi Saritor Manuals

Manuals and User Guides for Hardi Saritor. We have 1 Hardi Saritor manual available for free PDF download: Service Manual

Hardi Saritor Service Manual (248 pages)

Self Propelled

Brand: Hardi | Category: Paint Sprayer | Size: 35 MB

Table of Contents
3
Welcome
9
Welcome Letter
9
Operator Safety
11
Symbols
11
Recommendations to Users of Treatment Products
11
Filling and Application
12
Usage
12
Operator's Skill
12
Technical Specifications
19
Overall Dimensions
19
The Unit of Measure Conversion
19
Lubrication
20
General Information
20
Table of Recommended Lubricants
20
Service Intervals
21
Engine Lubrication Oil
22
Transmission Hydraulic Oil
23
Engine Coolant
24
Antifreeze Oil for Pneumatic System
25
Wheel Drive Gearbox Lubrication
26
Transmission - Gearbox
29
Identification Plate
29
Installation Diagram
29
Service Intervals
29
Lifting and Handling
30
Storage
30
Product Description
31
Installation of the Track Drive on the Machine
31
Wheel Drive Installation
32
First Start up and Running in
33
Maintenance Informations
34
Trouble Shooting
35
Chassis and Suspension
37
Axle and Half-Axle
37
General Info
37
Machines Affected
37
Description of Kit Contents
37
Disassembling the Half-Axle
38
Mounting the Heading Spacer
39
Hold the Track Cylinder
40
Where to Place the Shims
41
General Info
42
Assembling the Sliding Plates on the Half-Axle
42
Assemble Sliding Plates on the Axle
43
Upper Sliding Plate Replacement
44
Reassemble the Track Cylinder on the Half-Axle
46
Mounting Bushings on the Half-Axle
46
Reassemble the Motor Support on the Half-Axle
47
Reassemble the Steering Cylinder
47
Reassemble the Mechanical Axle Stop
48
Lubricating the Sliding Plates
48
Set the Hydraulic Pressure
49
Mechanical Stop Bar
49
Suspension
51
General Info
51
Air Circuit Diagram
51
Air Pressure Limiting Valve Setting
52
Air Regulator for Ace Pump
52
Air Suspension Adjustment
53
Wheels - Tires - Rims
54
Wheel Nuts
55
Air Treatment Filtration and Lubrication of the Compressed Air
56
Excludes Sprayers Prior Serial# 55864
56
Pneumatic System - Technical Data
58
Airbag Suspension
59
Characteristics of Antifreeze Oil for Pneumatic Circuit
60
Engine
61
General Information
61
Service and Maintenance Intervals
63
Maintenance of the Engine
64
F - HYDRAULIC-General Info
65
Maintenance
65
Auxiliary Hydraulic Filters
65
Tank Hydraulic Filters
66
Hydraulic Oil Level
68
Hydraulic Oil Change
68
Towing the Machine
69
General Information
69
Releasing the Hydraulic Motor Brakes
69
Release the High Pressure Valves of the Transmission Pump
70
Power Transmission Circuit
71
Parking and Dynamic Brake
73
New Style Brakes
74
Old Style Brakes
75
Steering Hydraulic Diagram
76
Track Width Adjustment, Banjo Pump, Boom Controls
78
ACE Pump Control
80
Steering Cylinder Characteristics
82
Hydraulic - Sauer H1 Pump
83
Introduction
84
Overview
84
Warranty
84
General Instructions
84
Safety Precautions
84
Symbols Used in Sauer-Danfoss Literature
85
Identification
86
Replacing the H1 Pump
86
Description Code Details
88
Design
89
The System Circuit
89
Pressure Limiter Valve
91
High Pressure Relief Valve
91
By Pass Function
92
Charge Pressure Valve
92
Electrical Displacement Control (EDC)
92
Manual Override (MOR)
93
Operating Parameters
94
Overview
94
Input Speed
94
System Pressure
94
Charge Pressure
94
Charge Inlet Pressure
94
Case Pressure
95
Temperature and Viscosity
95
Technical Specifications
96
Overview
96
General Specifications
96
Physical Properties
96
Operating Parameters
97
Fluid Specifications
97
Fluid and Filter Recommendations
97
Pressure Measurements
99
Port Location and Gauge Installation
99
Specialized Tools
100
Overview
100
Shaft Seal Installation Tool
100
Initial Startup Procedure
101
General
101
Start-Up Procedure
101
Troubleshooting
102
Overview
102
Safety Precautions
102
Electrical Troubleshooting
102
System Operating Hot
103
Integral Filter Bypass
103
Neutral Difficult or Impossible to Find
103
System will Not Operate in Either Direction
104
System Noise or Vibration
104
Sluggish System Response
105
Transmission Operates Normally in One Direction Only
105
Adjustments
106
Pump Adjustment
106
Standard Procedures
106
Charge Pressure Relief Valve Adjustment
106
Pressure Limiter Adjustment
107
Pressure Limiter Settings
108
Engaging the Bypass Function
109
Displacement Limiter Adjustment
109
Displacement Limiter Adjustment (Continued)
110
Control Neutral Adjustment
110
Control Neutral Adjustment (Continued)
111
Mechanical Neutral Adjustment
112
System Pressure Gauge Port Locations
112
Mechanical Neutral Adjustment (Continued)
113
Minor Repair
114
Standard Procedures, Removing the Pump
114
Disassembly
114
EDC Control
115
EDC Control (Continued)
116
Control Solenoids
117
Automotive Control
117
Automotive Control (Continued)
118
Automotive Control (Continued)
119
Replacing Solenoids
119
Bearing and Shaft Replacement
119
Charge Pump
121
Charge Pump (Continued)
122
High Pressure Relief Valve (HPRV)
124
Charge Pressure Relief Valve
125
Pressure Limiter Pressure Valve Replacement
126
Fastener Size and Torques
127
Plug Size and Torques
127
Fasteners and Plugs
128
Fasteners and Plugs (Continued)
129
Integrated Speed Limitation
130
General Description
130
General Description of H1 Family of Hydrostatic Pumps
130
A Word about the Organization of this Manual
130
System Schematic
131
Operation
131
Function of the Integrated Speed Limitation
132
Technical Specifications
133
ISL - Model Code
134
Location of ISL Components
134
Hydraulic - Sauer Bent-Axis Motor
135
Introduction
136
Model Code Description
138
Design
139
Technical Specifications
141
Operating
141
Control Circuit Diagram - Nomenclature- Description
143
Initial Startup Procedures
144
Troubleshooting
145
Required Tools and Standard Procedure
148
Adjustments
149
Minor Repair
152
Torque Charts
161
Speed and Temperature Sensor
162
Speed and Temperature Sensor Technical Data
163
Speed and Temperature Sensor Technical Data (Continued)
164
Temperature Sensor
164
Plus +1 Operating
165
Multifunction Screen Description
165
Functions of the Display
165
Messages in Normal Operating Mode
166
Electronic Diagram of the Transmission
167
Transmission Error Codes
168
Engine Code Error
169
CUMMINS Engine Error Codes
170
Plus +1 Service Tool
174
General Info
174
Service Tool Installation on the Computer
174
Download the Firmware
176
Download the Parameters to ECU
179
Calibrating the Pedal and Joystick
180
Throttle Pedal Via the Service Tool
180
Throttle Pedal Calibration Via PLUS+1 Screen
181
Joystick Calibration Via the Service Tool
181
Joystick Calibration Via PLUS+1 Screen
181
Check the Log Via the Service Tool
182
MC050 and PLUS+1 Calibration
183
Check Log Via PLUS+1 Screen
184
Harness Overview
185
Main Harness
185
Headlights
186
Harness Headlight Diagram (USA Version)
188
Rear Left Lights Harness
189
Rear Right Lights Harness
189
Hydraulic Oil Level Switch (Old Version)
190
Hydraulic Oil Level Switch (New Version)
190
Overview of Main Power Transmission Harness
192
Pressure Transmitter (600 Bar - 8702Psi)
193
Speed Sensor/Temperature Probe
195
Angular Sensor
196
Track, Park, and Bypass Harness
197
TRIMBLE Auto Steering
198
SASA Sensor - General Description
199
OSPE Steering Valve
200
Geosteer System
201
Armrest Harness (Pre S/N 56307)
202
Mode Selector Change from 5V to 12V
203
Connections of the Steer Command Cable
205
External Control Diagram
206
External Controls Panel
207
CABIN- General
209
Air Filtration and Conditioning System
209
Opening Th Roof
210
Maintenance
212
General Safety Checks
212
Cleaning of the Cab
212
Scheduled Maintenance
212
Electric Circuits of the Cabin
213
Top View of the Cabin
213
Cabin Harness - List of Connectors
214
Cabin Harness (1/3)
215
Cabin Harness (2/3)
216
Cabin Harness (3/3)
217
Fuses Box Location
218
Main PCB Power Cab
218
Main Circuit Fuses and Relays (U100163B)
219
HVAC - Air Conditioning Unit Fuses
220
Fuse in the Area under the Roof
220
Position Lights Fuses
221
Fuse Test
221
Cabin Lighting
222
CABIN - Air Conditioning
223
Cabin Ceiling Controls
223
Air Conditioning Controls
225
Description of Controls
225
AUTOMATIC Mode
226
DEFROST Mode
226
HEATING Mode
226
AIR CONDITIONING (AIRCON) Mode
226
K PROTECT Pressurization
227
Combined Air Filter Usage
227
Non Category 4 Usage
227
Storing the Combined Air Filter
227
Maintenance of the Combined Air Filter
227
Functionality Test - Testing the Specified Status of the Functions
229
Air Conditioning Maintenance
229
Pc -K Management Software
230
Software Installation
230
Operating the K-Protect Management
231
Main Menu Description
231
Calibration of the Ventilation and Temperature Buttons
232
Calibrate the Ventilation Button
232
Calibrate the Temperature Button
234
A/C Electric Circuits
236
Air Conditioning - Fuses Table
236
HVAC - Air Conditioning Unit Fuses
236
Air Conditioning - Electrical Diagram
237
Electrical Diagram - Harness
238
K-Protect Electrical Diagram
239
Components and Probes Specifications
240
Differential Pressure Switch
240
K-Protect Module for Category 4 Filter
240
Binary Pressure Switch
240
Interior Cab Temperature Probe
240
Air Mixing Probe
241
Heating Solenoid Valve
241
Heating Ventilation Air Conditioning - HVAC
241
Dehydrator Filter
242
Technicals Specifications
243
Warranty Policy and Conditions
247

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Hardi Saritor Service Manual (248 pages)

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