HANGCHA TZ220XS30kW309VTQ Manuals

Manuals and User Guides for HANGCHA TZ220XS30kW309VTQ. We have 1 HANGCHA TZ220XS30kW309VTQ manual available for free PDF download: Service Manual

HANGCHA TZ220XS30kW309VTQ Service Manual

HANGCHA TZ220XS30kW309VTQ Service Manual (193 pages)

Lithium Battery Rough Terrain Forklift Truck

Brand: HANGCHA | Category: Forklifts | Size: 23 MB

Table of Contents

Table of Contents
5
Safety Specifications
7
Brief Introduction of High Voltage Components
7
Safety Precautions and Operating Specifications for High-Voltage Electric Forklift Trucks
13
First Aid for High-Voltage Accident
17
Drive System
18
Drive System Removing and Installation
18
Two-In-One FWD Motor Controller
20
Traction Controller
20
Drive Axle Assembly
21
Reduction Gearbox
22
Main Technical Parameters
23
Steering System
44
Structure Introduction
44
Steering Device Structure
46
4WD Steering Drive Axle
47
Common Faults and Troubleshooting
55
Steering Cylinder
66
Final Drive Assembly
68
2WD Steering Axle
79
Technical Parameters
80
Disassembly and Installation
80
Steering System Installation Notes
82
Fault Diagnoses and Corrections
82
Control and Brake System
83
Brake Pedal Assembly
85
Foot Brake Piping System
87
Brake Master Cylinder
88
Troubleshooting
90
Hand Brake
91
Truck Body System
93
Hood and Base Plate Assembly
94
Switch Guard and Instrument Guard
95
Door and Battery Fixture
96
Counterweight Assembly
97
Frame, Overhead Guard, Battery Box
100
Hydraulic System
103
Hydraulic System Structure
103
Hydraulic System Principle
104
Fault Diagnoses and Corrections
105
Oil Pump Device
107
Multi-Way Valve
111
Hydraulic Steering Gear
117
Steering Pipeline
125
Tilt Cylinder
127
Lift Cylinder
133
Lifting System
136
General Description
136
Data of Assembly and Debugging
138
Troubleshooting and Corrective Action
139
Mast Disassembly and Installation
141
Assembly and Adjustment
144
Electric System
147
Special Safety Rules for High-Voltage Electric Forklift
148
Electric Drive System
151
Safe Operation Specification
163
Installation Safety Precautions
166
Control Box Assembly
169
Lighting System
173
Warning Light
178
Switch
180
Key (Starter) Switch
183
Hand Brake Switch
185
Backup Buzzer
187
Electrical Schematic Diagram
188
Maintenance Records
192

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