User Manuals: HANGCHA CPCD35N-RW27 Diesel Forklift

Manuals and User Guides for HANGCHA CPCD35N-RW27 Diesel Forklift. We have 1 HANGCHA CPCD35N-RW27 Diesel Forklift manual available for free PDF download: Operation And Maintenance Manual

HANGCHA CPCD35N-RW27 Operation And Maintenance Manual

HANGCHA CPCD35N-RW27 Operation And Maintenance Manual (109 pages)

1-3.5t Internal Combustion Counterbalanced Forklift Truck

Brand: HANGCHA | Category: Forklifts | Size: 2 MB

Table of Contents

Table of Contents
3
1 General Rules

5
- Instruments
  7
- Product View and Parts Identification
  7
2 Name of Main Parts or Component

7
- Switches
  9
  - Start
    9
  - Turn Signal Lever
    9
  - Light Switch
    10
  - Horn Button
    10
- Controls
  10
  - Clutch Pedal
    11
  - Inching Pedal
    11
  - Accelerator Pedal
    11
  - Speed-Select Lever
    11
  - Lift Lever
    12
  - Steering Wheel
    12
  - Parking Brake Lever
    12
  - Forward Reverse Lever
    12
- Body and Others
  13
  - Load Bracket
    13
  - Seat Weight Support Adjusting
    13
  - Overhead Guard
    14
  - Guy Head
    14
  - Radiator Cover Hood
    14
  - Radiator Cap and Coolant Reservoir
    15
  - Fork Stopper
    15
  - Steering Column Tilting Angle Adjustment
    15
  - Safety Step and Safety Grip
    15
  - Hydraulic Fluid Reservoir Cap
    16
  - Fuel Reservoir Cap
    16
  - Brake Fluid Reservoir
    16
3 Safety Instructions

17
4 Maintenance

23
- Check Fuel Mass
  23
- Check Water Level in the Radiator
  23
- Engine Oil Level Check
  23
- Hour (Daily or Every Shift) Check
  23
  - Hydraulic Oil Level
    24
  - Replacing of Brake Oil
    24
  - Drivers Seat Adjustment
    25
  - Instruments and Sensors
    25
  - Shift Lever(S) Check
    25
  - Tire Pressure
    25
- Weekly Maintenance (40 Hours)
  26
  - Lift Chain Tension Check
    27
  - Mast and Forks Check
    27
  - Power Shift Transmission Fluid Level
    27
  - Chain Lubrication
    28
  - Driving Wheel
    28
  - Divided Rim Bolt
    29
  - Height and the Free Clearance
    29
- Maintain Monthly (180-200 Hours)
  29
  - Turning Wheel
    29
  - Change Hydraulic Transmission
    30
  - Change Transmission Oil Filter
    30
  - Air-Bleeding Fuel System
    31
- Maintain Semiannually (1000 Hours)
  31
  - Water Discharge from Sedimentor
    31
  - Hydraulic Oil Change
    32
- Maintain Annually (2000 Hours)
  33
  - Fuse and Relay
    34
  - The Change of Tyre
    34
  - Clean the Radiator and Radiation Fin
    36
  - The Operation of Engine too Hot
    36
5 Structure and Stability of Truck

37
6 Operation

39
- After Engine Has Started
  39
- Star-Up
  39
  - Starting Diesel Engine
    39
  - Starting Gasoline Engine
    39
  - Gear Shifting
    40
  - Steering
    40
  - Stopping or Parking the Truck
    40
- Traveling
  40
- Pick up
  41
- Stacking Load
  41
- Remove Load
  42
7 Deposit

43
- Preventive Maintenance Schedule
  45
- Maintenance of Chassis and Body
  47
- Periodic Replacement of Key Safe Parts
  49
- Lubrication System Drawing
  52
- Environment Protection
  53
- Scutcheons
  54
  - Labels
    56
  - Truck’s Convey, Lifting, Towing
    62
  - Hoist the Truck
    62
10 Type Signification

63
11 Performance Parameters of R Series IC Forklift

66
12 Operation, Disassembly and Installation of Cab

85
- The Operation of Cab
  86
- Disassembling Cab
  86
- Installing Cab
  86
13 Operation and Notice about LPG Forklift

87
- Change from Petrol to LPG
  88
- Cylinder Structure
  89
- Cylinder Replacement
  89
- Remove Cylinder and Charge
  91
- Technique Parameter of LPG Special for Vehicle
  92
- Procedure of Replacing LPG Cylinder
  93
- Buckle Belt Bracket
  94
- Service & Maintenance
  98
14 Operational Method of Maintenance Free Lead Acid Battery

99
15 Use, Installation and Safety Rules of Attachment

101
- Attachment Assembly
  102
16 Related Safety Instruction and Standard (for Trucks Exporting to Europe or Option)

103
17 Maintain Record

107

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