Haas 96-8000 Manuals

Manuals and User Guides for Haas 96-8000. We have 1 Haas 96-8000 manual available for free PDF download: Operator's Manual

Haas 96-8000 Operator's Manual

Haas 96-8000 Operator's Manual (270 pages)

Brand: Haas | Category: Power Tool | Size: 21 MB

Table of Contents

Table of Contents
8
Declaration of Conformity
9
Safety Information
10
Machine Safety
10
- Before Operating this Machine
  11
- Unattended Operation
  13
- Run/Setup Key
  13
- Uses and Guidelines for Proper Operation
  14
- Safety Decals
  14
- Product View and Parts Identification
  20
Introduction
20
- Horizontal Mills
  22
- Control Display and Modes
  23
- Navigating Tabbed Menus
  24
- Pendant Keyboard Introduction
  24
- Function Keys
  26
- Log Keys
  26
- Override Keys
  26
- Display Keys
  28
- Cursor Keys
  29
- Alpha Keys
  30
- Mode Keys
  30
- Numeric Keys
  32
- Work Beacon
  33
- Coolant Level Gauge
  33
- Spindle Warm-Up Program
  33
- Date and Time
  33
- Options
  34
- 200 Hour Control Option Try-Out
  34
- Spindle Orientation
  34
- High Speed Machining
  34
- Remote Log Handle
  35
- RJH Menus
  38
- RJH Manual Jogging
  38
- RJH Work Offsets
  39
- RJH Tool Offsets
  39
- Program Display (Run Mode)
  40
- UTIL Menu
  40
- Auxiliary Menu
  40
- Operation
  42
- Machine Power-Up
  42
- Programming Instroduction
  42
- Manual Data Input (MDI)
  42
- Numbered Programs
  43
- Basic Editing of MDI and Numbered Programs
  43
- Converting an MDI Program to a Numbered Program
  44
- Searching the Program
  44
- Deleting Programs
  44
- Loading Programs to the CNC Control
  45
- Renaming Programs
  45
- Program Selection
  45
- Maximum Number of Programs
  45
- Navigating Directories
  46
- Create Directories
  46
- USB / Hard Drive / Ethernet Device Manager
  46
- Copying Files
  47
- Duplicating a File
  47
- File Naming Convention
  47
- Deleting
  47
- Cable Length
  48
- File Numeric Control (FNC)
  49
- File Delete
  49
- To Run a Program in FNC
  50
- Direct Numeric Control (DNC)
  50
- Advanced TCP/IP
  51
- Networking Troubleshooting
  51
- DNC Notes
  51
- Machine Data Collection
  52
- Hardware Check
  52
- Microsoft Network Administration
  52
- Data Collection Using the RS-232 Port
  52
- Part Setup
  54
- Data Collection Using Optional Hardware
  54
- Pull Studs
  55
- Tool Functions (Tnn)
  55
- Tool Holders
  55
- Tool Changer
  56
- Tool Holder Assembly
  56
- Loading the Tool Changer
  57
- Tool Loading for a Side Mount Tool Changer
  57
- High-Speed Side Mount Tool Changer
  59
- Tool Loading Flowchart
  60
- Using 0 for a Tool Designation
  61
- Moving Tools in the Carousel
  61
- Creating Room for a Large Size Tool
  61
- Side Mount Tool Changer Recovery
  62
- Umbrella Tool Changer
  62
- Side Mount Tool Changer Door and Switch Panel
  63
Operation
63
- Side Mount Tool Changer Recovery Flow Chart
  64
- Hydraulic Tool Changer
  64
- Tool Pocket Setup
  64
- Creating a New Tool Table
  64
- Tool Numbering System
  65
- Acceptable Tool Numbers
  65
- Using ‘0’ for a Tool Designation
  65
- Use of “Large ” Tool Designations
  65
- ATC FWD, ATC REV Operation (Hydraulic Tool Changer)
  66
- Installing/Removing Tools (Hydraulic Tool Changer)
  66
- Sticking Tools
  67
- Jog Mode
  67
- Setting Offsets
  67
- Tool Changer Recovery (Hydraulic Tool Changer)
  67
- Typical Work Offset Set-Up
  68
- Setting the Tool Offset
  68
- Additional Tooling Set-Up
  69
- Advanced Tool Management Operation
  70
- Tool Management Introduction
  70
- Tool Group Setup
  72
- Tool Group Usage
  72
- Macros
  73
- Save and Restore Advanced Tool Management Tables
  73
- Optional Programmable Coolant Spigot
  74
- Graphics Mode
  74
- Programmable Coolant (P-Cool) Set-Up
  74
- Dry Run Operation
  75
- Running Programs
  75
- Background Edit
  75
- Run-Stop-Jog-Continue
  76
- Axis Overload Timer
  76
- Pallet Changer
  77
- Maximum Pallet Loads
  77
- Operator Load Station (EC-300, EC-400, MDC)
  78
- Sub-Panel Controls
  79
- Pallet Changer G-Code
  79
- Pallet Changer Programming
  79
- Pallet Schedule Table
  80
- Sample Programs
  82
- Pallet Replacement
  84
- Tips and Tricks
  85
- Pallet Storage
  85
- Calculator
  86
- Quick Reverse out of a G84 Rigid Tapping Cycle
  86
- Communications
  86
Programming
86
- Intuitive Programming System (IPS)
  87
- Automatic Mode
  87
- Turning the IPS Option on and off
  88
- IPS Recorder
  89
- Menu Option 1: Select / Create Program
  90
- DXF File Importer
  91
- Menu Option 2: Output to Current Program
  91
- Chain / Group
  92
- Select Tool Path
  92
- The Program Menu
  94
- Create New Program
  94
- Move Selected Text/Copy Selected Text
  95
- Select Program from List
  95
- Select Text
  95
- The Edit Menu
  95
- The Search Menu
  96
- The Modify Menu
  96
- Remove All Line Numbers/Renumber All Lines
  96
- Renumber by Tool
  96
- Other Keys
  97
- Reverse + & - Signs
  97
- Reverse X & y
  97
Macros
98
- Lookahead
  99
- Macro Arguments
  100
- Variable Display Page
  100
- Alphabetic Addressing
  101
- Integer Argument Passing (no Decimal Point)
  101
- Local Variables
  102
- Macro Variables
  102
- Global Variables
  103
- System Variables
  103
- Maximum Axis Loads
  108
- System Variables In-Depth
  108
- Programmable Messages
  109
- System Overrides
  109
- Timers
  109
- Tool Offsets
  109
- Usage
  112
- Offsets
  113
- Variable Usage
  113
- Address Subscription
  114
- Macro Statements
  115
- Arithmetic Operators
  116
- Logical Operators
  116
- Boolean Operators
  117
- Conditional Expressions
  117
- Expressions
  117
- Arithmetic Expressions
  118
- Assignment Statements
  118
- Computed Branch (Goto#N and GOTO [Expression])
  119
- Control Statements
  119
- Unconditional Branch (Gotonnn and M99 Pnnnn)
  119
- Conditional Branch (if and M99 Pnnnn)
  120
- Conditional Execution (if THEN)
  121
- Iteration/Looping (WHILE DO END)
  121
- Macro Subroutine Call
  123
- Aliasing
  124
- Communication Preparatory Commands
  124
- Communication with External Devices - DPRNT
  124
- DPRNT Statements Execution
  125
- Formatted Output
  125
- Editing
  126
- FANUC-Style Macro Features Not Included in CNC Control
  126
- GOTO-Nnnn
  127
- Entering the Data
  128
- Selecting a Category
  128
- Selecting a Part Template
  128
- Visual Quick Code
  128
- External Subroutine
  130
- Subroutines (Subprograms)
  130
- Local Subroutine Example
  131
- Subroutine Canned Cycle Example
  131
- Subroutines with Multiple Fixtures
  132
- 4Th and 5Th Axis Programming
  134
- Creating Five-Axis Programs
  134
- G Codes
  135
- M Codes
  135
- Feed Rates
  136
- Jogging the 4Th and 5Th Axis
  136
- M12/M13 Engages/Disengages the B-Axis Brake
  136
- Settings
  136
- Crash Recovery Procedure
  137
- EC-300 Pallet and 4Th Axis Operation
  137
- B on a Axis Offset (Tilting Rotary Products)
  138
- Installing Optional Fourth/Fifth Axis
  138
- Disabling the Axes
  139
- G Codes, M Codes, Settings
  140
- G Codes (Preparatory Functions)
  142
- G00 Rapid Motion Positioning (Group 01)
  142
- G01 Linear Interpolation Motion (Group 01)
  142
- Corner Rounding and Chamfering Example
  143
- G02 CW / G03 CCW Circular Interpolation Motion (Group 01)
  143
  - Programming Examples
    144
  - Using I, J, K Addresses
    144
  - Using the R Address
    144
  - Thread Milling
    145
  - I.D. Thread Milling Exercise
    146
  - O.D. Thread Milling Exercise
    147
- G04 Dwell (Group 00)
  148
- G09 Exact Stop (Group 00)
  148
- G10 Set Offsets (Group 00)
  148
  - Helical Motion
    148
  - G12 Circular Pocket Milling CW / G13 Circular Pocket Milling CCW
    149
- G17 XY / G18 XZ / G19 YZ Plane Selection (Group 02)
  151
- G20 Select Inches / G21 Select Metric (Group 06)
  152
- G28 Return to Machine Zero Thru Optional G29 Reference Point
  152
- G29 Return from Reference Point (Group 00)
  153
- G31 Feed until Skip (Group 00)
  153
- G35 Automatic Tool Diameter Measurement (Group 00)
  153
- G36 Automatic Work Offset Measurement (Group 00)
  154
- G37 Automatic Tool Offset Measurement (Group 00)
  155
- G40 Cutter Comp Cancel (Group 07)
  156
- G41 2D Cutter Comp. Left / G42 2D Cutter Comp. Right (Group 07)
  156
- G43 Tool Length Compensation + (Add) / G44 Tool Length Comp
  156
- G47 Text Engraving (Group 00)
  156
  - Literal String Engraving
    157
  - Sequential Serial Number Engraving
    157
- G49 G43/G44/G143 Cancel (Group 08)
  161
- G50 Cancel Scaling (Group 11)
  161
- G52 Set Work Coordinate System (Group 00 or 12)
  163
- G53 Non-Modal Machine Coordinate Selection (Group 00)
  164
- G54-59 Select Work Coordinate System #1 - #6 (Group 12)
  164
- G60 Uni-Directional Positioning (Group 00)
  164
- G61 Exact Stop Mode (Group 15)
  164
- G64 G61 Cancel (Group 15)
  164
- G68 Rotation (Group 16)
  164
- G69 Cancel G68 Rotation (Group 16)
  166
  - Rotation with Cutter Compensation
    166
  - Rotation with Scaling
    166
- G70 Bolt Hole Circle (Group 00)
  167
- G71 Bolt Hole Arc (Group 00)
  167
- G72 Bolt Holes Along an Angle (Group 00)
  167
  - Looping Canned Cycles
    168
  - Rules for Bolt Pattern Canned Cycles
    168
  - Modifying Canned Cycles
    169
  - X, y Plane Obstacle Avoidance in a Canned Cycle
    169
  - G-Code Canned Cycles
    171
  - Canceling a Canned Cycle
    172
- G73 High-Speed Peck Drilling Canned Cycle (Group 09)
  172
- G74 Reverse Tap Canned Cycle (Group 09)
  173
- G76 Fine Boring Canned Cycle (Group 09)
  174
- G77 Back Bore Canned Cycle (Group 09)
  175
- G80 Canned Cycle Cancel (Group 09)
  176
- G81 Drill Canned Cycle (Group 09)
  176
- G82 Spot Drill Canned Cycle (Group 09)
  177
- G83 Normal Peck Drilling Canned Cycle (Group 09)
  178
- G84 Tapping Canned Cycle (Group 09)
  180
- G85 Boring Canned Cycle (Group 09)
  180
- G86 Bore and Stop Canned Cycle (Group 09)
  181
- G87 Bore in and Manual Retract Canned Cycle (Group 09)
  181
- G88 Bore In, Dwell, Manual Retract Canned Cycle (Group 09)
  182
- G89 Bore In, Dwell, Bore out Canned Cycle (Group 09)
  182
- FANUC or HAAS
  183
- G90 Absolute Position Commands (Group 03)
  183
- G91 Incremental Position Commands (Group 03)
  183
- G92 Set Work Coordinate Systems Shift Value (Group 00)
  183
- G93 Inverse Time Feed Mode (Group 05)
  184
- G94 Feed Per Minute Mode (Group 05)
  184
- G95 Feed Per Revolution (Group 05)
  184
- G98 Canned Cycle Initial Point Return (Group 10)
  184
- G100 Cancel Mirror Image (Group 00)
  185
- G101 Enable Mirror Image (Group 00)
  185
- G99 Canned Cycle R Plane Return (Group 10)
  185
  - Mirror Image and Cutter Compensation
    185
  - Program Code for Mirror Imaging in the X-Axis
    186
- G102 Programmable Output to RS-232 (Group 00)
  187
- G103 Limit Block Buffering (Group 00)
  187
- G107 Cylindrical Mapping (Group 00)
  188
- G107 Description
  188
- G110-G129 Coordinate System #7-26 (Group 12)
  190
- G136 Automatic Work Offset Center Measurement (Group 00)
  190
- G141 3D+ Cutter Compensation (Group 07)
  191
- G141 Xnnn Ynnn Znnn Innn Jnnn Knnn Fnnn Dnnn
  192
- G143 5-Axis Tool Length Compensation + (Group 08)
  193
- G150 General Purpose Pocket Milling (Group 00)
  193
- Round Island
  198
- G153 5-Axis High Speed Peck Drilling Canned Cycle (Group 09)
  199
- G154 Select Work Coordinates P1-P99 (Group 12)
  199
- G155 5-Axis Reverse Tap Canned Cycle (Group 09)
  201
- G162 5-Axis Spot Drill Canned Cycle (Group 09)
  202
- G163 5-Axis Normal Peck Drilling Canned Cycle (Group 09)
  203
- G164 5-Axis Tapping Canned Cycle (Group 09)
  204
- G165 5-Axis Boring Canned Cycle (Group 09)
  205
- G166 5-Axis Bore and Stop Canned Cycle (Group 09)
  206
- G169 5-Axis Bore and Dwell Canned Cycle (Group 09)
  207
- G174 CCW Non-Vertical Rigid Tap (Group 00)
  208
- G184 CW Non-Vertical Rigid Tap (Group 00)
  208
- G187 Setting the Smoothness Level (Group 00)
  209
- G188 Get Program from PST (Group 00)
  209
  - M Code Introduction
    210
  - M Codes (Miscellaneous Functions)
    210
  - M00 Stop Program/M01 Optional Program Stop
    210
  - M03 / M04 / M05 Spindle Commands
    210
  - M08 Coolant on / M09 Coolant off
    211
  - M12 Engage 5Th Axis Brake / M13 Release 5Th Axis Brake
    211
  - M19 Orient Spindle (P and R Values Are an Optional Feature)
    211
  - M21-M28 Optional User M Function with M-Fin
    211
  - M30 Program End and Reset
    212
  - M31 Chip Conveyor Forward / M33 Chip Conveyor Stop
    212
  - Optional 8M-Code Relays
    212
  - M34 Coolant Increment / M35 Coolant Decrement
    213
  - M36 Pallet Part Ready/M39 Rotate Tool Turret
    213
  - M41 / M42 Low / High Gear Override
    213
  - M46 Jump if Pallet Loaded
    213
  - M48 Check Validity of Current Program
    214
  - M49 Set Status of Pallet
    214
  - M59 Set Output Relay
    214
  - M69 Clear Output Relay
    214
  - M75 Set G35 or G136 Reference Point
    215
  - M76 / M77 Control Display Inactive / Control Display Active
    215
  - M78 Alarm if Skip Signal Found
    215
  - M79 Alarm if Skip Si2Gnal Not Found
    215
  - M86 Tool Clamp
    216
  - M88 Through-Spindle Coolant on / M89 Through-Spindle Coolant off
    216
  - M95 Sleep Mode
    216
  - M96 Jump if no Input
    216
  - M97 Local Sub-Program Call
    217
  - M98 Sub Program Call
    217
  - M104 Extend Probe Arm / M105 Retract Probe Arm
    218
  - M109 Interactive User Input
    218
  - M99 Sub-Program Return or Loop
    218
  - Auto Power off Timer
    221
  - Graphics Rapid Path
    221
  - Power off at M30
    221
- Settings
  221
- Dimensioning
  222
- Graphics Drill Point
  222
- Limit Rapid at 50%
  223
- Baud Rate Select
  223
- Parity Select
  223
- Synchronization
  223
- 15 H & T Code Agreement
  224
- Settings 16-21
  224
- Coolant Override
  226
- Coordinate System
  226
- 4Th Axis Diameter
  226
- G60 Offset
  226
- M00 after Tool Change
  227
- Program Restart
  227
- Add Spaces RS-232 out
  227
- RS-232 Data Bits
  227
- Cutter Comp Type
  228
- Min F in Radius TNC %
  228
- Skip same Tool Change
  228
- Aux Axis Sync
  228
- Door Hold Override (Safety Switch Override)
  229
- G83 Retract above R
  229
- Jog W/O Zero Return
  229
- Aux Axis Baud Rate
  229
- Graph Scale (Height)
  230
- Exact Stop Canned X-Z
  230
- T. Ofs Meas Uses Work
  230
- Cutter Compensation
  230
- DPRNT Leading Spaces
  231
- Graphics y Offset
  231
- DPRNT Open/Clos Dcode
  231
- Default G51 Scaling
  231
- G68 Incremental Angle
  232
- Scale Integer F
  232
- 9Xxxx Progs Singls BLK
  232
- 9Xxx Progs Trace
  232
- Tool at Power up
  233
- 5Th-Axis Diameter
  233
- Mirror Image B-Axis
  233
- 5Th Axis Enable
  233
- Maximum Corner Rounding
  234
- Advanced Jog
  235
- Screen Saver Delay
  235
- CYC START/FH same Key
  235
- Quick Rotary G28
  235
- Warm-Up Time in MIN
  236
- Conveyor Cycle (Minutes)
  236
- Conveyor On-Time (Minutes)
  236
- Tap Retract Speed
  237
- G143 Global Offset
  237
- M99 Bumps M30 CNTRS
  237
- Pivot Length
  237
- Auto Door
  238
- Offset Chng Tolerance
  238
- Machine Data Collect
  238
- Feed Overide - Spindles
  238
- Load Pocket Tables
  239
- Offset Format Type
  239
- Save Offset with PROG
  239
- Default to Float
  239
- Machine Data Echo
  240
- Periodic Maintenance
  240
- Rotary Increment
  240
- Disable .1 Jog Rate
  240
- 188/189/190 - G51 X/Y/Z Scale
  241
- Default Smoothness
  241
- Backlight Timer
  241
- Servo and Hydraulic Shutoff
  241
- Obtain Adress Automatically
  242
- IP Address
  242
- Subnet Mask
  242
- Gateway
  242
- Access to CNC Share (Off, Read, Full)
  243
- Password
  243
- User Name
  243
- Remote Share Path
  243
- Electricity Requirements
  244
Maintenance
244
- Air Requirements
  245
- Maintenance Schedule
  246
- Windows/Guarding
  249
- Worklight
  249
- Chip Auger
  249
- Spindle Air Pressure
  250
- Lubrication Chart
  250
- Minimal Lubrication System
  250
- Filling the Oil Reservoir
  252
- Air/Lubrication System
  253
- Lube Oil Filter
  253
- Coolant System Maintenance
  254
- Chip Tray Cleaning
  254
- Coolant and Coolant Tank Considerations
  255
- TSC Maintenance
  255
- TSC1000 Maintenance
  256
- Auxiliary Filter Element Replacement
  256
- VMC Smtc/Transmission Oil
  257
- Checking the SMTC Gearbox Oil Level
  257
- Checking the Spindle Gearbox Oil Level
  257
- Vertical Mill 40-Taper Transmission Oil Replacement
  257
- Oil Change
  258
- HMC Smtc/Transmission Oil
  259
- Spindle Gearbox Oil Change
  259
- HS 3/4/6/7 38-Tool Tool Changer Maintenance
  260
- ES-Seriest Pallet Changer Rotary Table
  260
- Hydraulic Brake
  262
- EC-400 Rotary Indexer
  262
- Counterbalance Charging
  263
- VR-Series
  263
- VR-Series Air Filter
  264
- VR-Series Air Spring Counterbalance Replacement
  265
Index
266

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