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GTS DWG Series manual available for free PDF download: Installation And Operating Manual
GTS DWG Series Installation And Operating Manual (128 pages)
Synchronous generators
Brand:
GTS
| Category:
Portable Generator
| Size: 3 MB
Table of Contents
Legend, Safety Instructions
2
Table of Contents
3
1 Important Information and Notes
6
Qualified Personnel
6
Intended Use
6
Validity of the Manual
7
Copyright
8
General Safety Instruction
8
Manufacturer's Address
8
Warranty
8
2 Safety Instructions
10
3 References to Norms and Directives
14
4 Description
15
Models (BG 132 and BG 160)
15
Features and Options of the Models
16
General Functions
17
Generator
17
Function
17
Fig. 1 Mains Configuration of Generator, Principle Circuit Diagram, Electrical Separation
18
Generator Controller
19
Fig. 2 Block Circuit Diagram, DWG-Brushless Generator with Generator Controller LCAR4BASIC
19
Fig. 3 Block Circuit Diagram, DWG Generator with Brushes and Generator Controller LCAR4STD (with Connected Electronic Idling Mechanism)
20
Mechanical Versions
21
Variants for the Electrical Connection
21
Generator with Attached Terminal Box (Standard Version)
21
Fig. 4 Dual-Bearing Generator, Model 132, with Terminal Box
21
Fig. 5 Terminal Box with Terminal Board, Generator Controller and Noise Filter
22
Generator with Attached Corrugated Pipe, Controller Electronics Installed Externally
23
Generator with Attached Switch Box
23
Fig. 6 Switch Box with Installed Options Operating Hours Counter and Insulation Monitor
24
Drive Types
25
Single-Bearing Generators (Only BG 132)
25
Dual-Bearing Generators
25
Direct Connection Via a Coupling
25
Drive Via Hydraulic Motor
25
Drive Via Belt Pulley
26
5 Technical Data
27
Generators
27
Switch Box
27
Generator Controller
27
6 Installation of Generator
28
General Safety Instructions, Installation
28
Requirements on the Installation Position
30
General Provisions for Installation
31
Permissible Installation Positions
33
Single-Bearing Generators
33
Dual-Bearing Generators (BG 132 an BG 160)
34
Holes for Condensation Water Discharge
35
Installation of Single-Bearing Generators
37
Installation Dimensions
38
Assembly to Engine
40
Fig. 7 Preparatory Disassembly for Assembling Single-Bearing Brush Generators
41
Fig. 8 Assembly of Single-Bearing Brush Generators on the Drive Motor
43
Fig. 9 Installation of Carbon Brush Holder
44
Fig. 10 Preparatory Disassembly for Assembling Brushless Single-Bearing Brush Generators
45
Fig. 11 Assembly of Brushless Single-Bearing Generators on the Motor (1)
47
Fig. 12 Assembly of Brushless Single-Bearing Generators on the Motor (2)
47
Additional Assembly Instructions for Shaft Attachment with Tension Bolt
48
Fig. 13 Assembly of Single-Bearing Brush Generators with Tension Bolts
49
Fig. 14 Assembly of Brushless Single-Bearing Generators with Tension Bolts (1)
50
Fig. 15 Assembly of Brushless Single-Bearing Generators with Tension Bolts (2)
51
Installation of Dual-Bearing Generators (BG 132)
52
Minimum Clearances and Cooling Provisions
53
Assembly Instructions for Belt Drive
55
Fig. 16 Preparatory Disassembly of for Flange Mount (Dual-Bearing, BG 132 Model with Standard Bearing Plate)
57
Assembly Instructions for Flange Mount
57
Fig. 17 Assembly of Flange Mount (Dual-Bearing, BG 132 Model with Standard Bearing Plate)
58
Fig. 18 Preparatory Disassembly of Flange Mount (Dual-Bearing, BG 132 Model with Reinforced Bearing Plate)
59
Fig. 19 Assembly of Flange Mount (Dual-Bearing, BG 132 Model with Reinforced Bearing Plate)
60
Assembly Instructions for Hydraulic Drive
61
Fig. 20 Assembly of Flange Mount for Hydraulic Drive (Dual-Bearing, BG 132 Model with Standard Bearing Plate)
62
Fig. 21 Assembly of Flange Mount Hydraulic Drive (Dual-Bearing, BG 132 Model with Reinforced Bearing Plate)
64
Installation of Dual-Bearing Generators (BG 160)
64
Installation Dimensions and Assembly
65
Minimum Clearances and Cooling Provisions
66
Assembly Instructions Belt Drive
67
Fig. 22 Preparatory Disassembly of Flange Mount (BG 160 Model)
69
Assembly Instructions for Flange Mount
69
Fig. 23 Assembly of Flange Mount (BG 160 Model)
70
Assembly Instructions Hydraulic Drive
71
Fig. 24 Assembly of Flange Mount Hydraulic Drive (BG 160 Model)
72
Electrical Generator Connection
73
General
74
Fig. 25 Terminal Boxes, Connection Assignment on Terminal Board
75
Version Without Terminal Box, Cable Is Routed in the Tube
75
7 Operation
76
Operating Conditions
80
Electrical Safety Devices, Safety Measures and Earthing
81
Fig. 26 Miniature Circuit Breakers in the Switch Box (Only for Generators 8Kva and 13 Kva)
82
Protection against Overcurrent
82
Connection to an Existing Distribution Network (E.g. Company Installation)
83
Working Safely with Electrical Devices
84
Fig. 27 Operating and Control Elements in the Switch Box (Optional)
86
Generator Operation
86
Electricity Distribution and the Connection of Devices
87
Check Insulation Monitor
91
8 Maintenance and Care
92
General Safety Instructions, Maintenance and Care
93
Maintenance Overview
95
Visual Checks / Cleaning Work, Users
96
Maintenance Work, Authorised Technicians
97
Fig. 28 Removal of Carbon Brush Holder
98
Check / Replace Carbon Brushes (Only for Brush Generators)
98
Check Carbon Brush Holder
99
Fig. 29 Check and Replace Carbon Brushes as Needed
99
Fig. 30 Installation of Carbon Brush Holder
100
Replacement of the Ball Bearing
100
9 Repairs
101
10 Disassembly
102
Disassembly of Single-Bearing Generators
103
Fig. 31 Preparatory Work, Disassembly of Single-Bearing Brush Generators
104
Fig. 32 Disassembly of Single-Bearing Brush Generators (1)
105
Fig. 33 Disassembly of Single-Bearing Brush Generators (2)
106
Fig. 34 Disassembly of Single-Bearing Brush Generators with Tension Bolt
107
Disassembly of Brushless Single-Bearing Generators
108
Fig. 35 Disassembly of Brushless Single-Bearing Generators (1)
109
Fig. 36 Disassembly of Brushless Single-Bearing Generators (2)
110
Fig. 37 Disassembly of Brushless Single-Bearing Generators (3)
110
Fig. 38 Disassembly of Brushless Single-Bearing Generators with Tension Bolts (1)
111
Fig. 39 Disassembly of Brushless Single-Bearing Generators with Tension Bolts (2)
112
11 Transport and Storage
113
12 Decommissioning, Storage after Disassembly Of, Disposal
114
13 Designation System for Generator Types
115
Examples of Designations
116
14 Spare Parts
117
Index of Figures
122
16 Index
124
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