Gradall XL4100III Manuals

Manuals and User Guides for Gradall XL4100III. We have 1 Gradall XL4100III manual available for free PDF download: Operators Safety Manual

Gradall XL4100III Operators Safety Manual (166 pages)

Brand: Gradall | Category: Excavators | Size: 5 MB

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4
Operator Qualifications
4
Modifications
4
Other Publications Available
5
Table of Contents
7
Section 1 - General Safety Practices
11
Hazard Classification System
11
Safety Alert System and Safety Signal Words
11
General Precautions
11
Operation Safety
12
Electrical Hazards
12
Swing Hazards
13
Slip and Fall Hazard
15
Crush Hazards
16
Travel Hazards - Remote and Driving
18
Tip over Hazard
19
Chemical Hazards
20
Dust Hazard
22
Personal Protection Equipment
23
Section 2 - Pre-Operation and Controls
25
Pre-Operation Checks & Inspection
25
Walk-Around Inspection
26
Safety Decals
29
Upperstructure Decal Locations
29
Undercarriage Decal Locations
31
Undercarriage Cab Components
34
Undercarriage Cab Controls & Indicators
36
Dash Panel
36
Right Hand Dash Panel
37
Travel/Remote Display Area
38
Information Display Area
39
Ignition
41
Turn Signal/High Beam/Hazards Lever
42
Upperstructure Cab Components
44
Upperstructure Cab Controls & Indicators
46
Electronic Monitoring Unit
46
Right Hand Arm Pod
48
Left Hand Arm Pod
50
Joystick Control Pattern Selection
52
Joystick Controls
54
Operator Seat Adjustments
58
Ignition
59
Intermittent Wiper/Washer
60
Park Brake Switch
61
Section 3 - Operation
63
Travel Mode Engine Operation
63
Starting Engine from Undercarriage Cab
63
Normal Engine Operation
63
Cold Weather Starting Aids
64
Checks before Undercarriage Operation
65
Travel Mode Brake System
66
Service Brake
67
Emergency Brake
68
Parking Brake
70
Travel Mode Power Train
72
Shifting Gears
72
Travel Mode Engine Shutdown
79
Remote Control Preparation
80
Preparing Undercarriage for Remote Control Operation
80
Preparing Upperstructure for Remote Control Operation
80
Checks before Remote Control Operation
81
Remote Mode Brake System
82
Remote Control Braking
82
Digging Brake
83
Remote Mode Power Train
84
Driving Undercarriage from Upperstructure Cab
84
Shifting Gears While in Remote Control
85
3.10 Steering System
86
3.11 Typical Dig Cycle
87
Standard SAE Boom and Attachment Functions
87
3.12 Lifting & Placing a Load
93
Precautions
93
General
94
Positioning Machine for a Lift
94
Planning a Lift
95
3.13 Lift Capacity
96
3.14 Remote Mode Engine Shutdown
98
3.15 Return to Travel Mode
99
Preparing Upperstructure for Undercarriage Operation
99
Preparing Undercarriage for Conventional Operation
99
Boom Stow Procedure
100
Securing Unit for Driving
100
3.16 Parking the Excavator
101
Precaution
101
Parking Procedure
101
3.17 Preservation & Storage
102
Maintenance
102
Section 4 - Attachments
103
Approved Attachments
103
Unapproved Attachments
103
Attachment Operation
103
Excavating Buckets
104
Ditching Buckets
104
Trenching Buckets
105
Pavement Removal Bucket
105
Dredging Bucket
106
Grading Blade
106
Adapter Attachment Installation
107
Section 5 - Lubrication & Maintenance
109
Introduction
109
Clothing and Safety Gear
109
General Maintenance Instructions
110
Tire Service
110
Service & Maintenance Schedules
111
Daily or Shift (10 Hour Maximum) Maintenance Schedule
111
Weekly (50 Hour Maximum) Maintenance Schedule
112
Monthly (125 Hour Maximum) Maintenance Schedule
113
1St 30 Days (250 Hrs Max) & 250 Hour Maintenance Schedule.5-6
114
400 Hour Maintenance Schedule
115
Semi-Annual (750 Hour Maximum) Maintenance Schedule
116
Annual (1500 Hour Maximum) Maintenance Schedule
117
Undercarriage Lubrication Schedules
118
Monthly (125 Hour Maximum) Lubrication Schedule - XL3100III
118
Monthly (125 Hour Maximum) Lubrication Schedule
120
Xl4100Iii & Xl5100Iii
120
Semi-Annual (750 Hour Maximum) Lubrication Schedule
122
Xl3100Iii
122
Semi-Annual (750 Hour Maximum) Lubrication Schedule
124
Xl4100Iii & Xl5100Iii
124
Upperstructure Lubrication Schedules
126
Daily or Shift (10 Hour Maximum) Lubrication Schedule
126
Weekly (50 Hour Maximum) Lubrication Schedule
127
Annual (1500 Hour Maximum) Lubrication Schedule
128
Operator Maintenance Instructions
129
10 Hours
129
50 Hours
138
125 Hours
142
750/1500 Hours
144
Section 6 - Emergency Procedures
147
Loss of Power
147
Stowing the Boom Without Engine Power
147
To Extend the Boom Without Engine Power
147
To Raise the Boom Without Engine Power
147
Towing
148
If You Get Stuck
148
Section 7 - Specifications
149
Product Specifications
149
Lubrication & Fluid Capacities
149
Tires
151
Battery
151
Weight
152
Dimensions
153
Torque Chart
154
Fuses
157
Upperstructure
157
Undercarriage
157
Index
163

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Gradall XL4100III Operators Safety Manual (166 pages)

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