Gradall XL3100IV Wheeled Excavator Manuals

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Gradall XL3100IV Operators Safety Manual (172 pages)

Brand: Gradall | Category: Excavators | Size: 6 MB

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4
Operator Qualifications
4
Modifications
4
Other Publications Available
5
Table of Contents
7
Section 1 - General Safety Practices
11
Hazard Classification System
11
Safety Alert System and Safety Signal Words
11
General Precautions
11
Operation Safety
12
Electrical Hazards
12
Swing Hazards
13
Slip and Fall Hazard
15
Crush Hazards
16
Travel Hazards - Remote and Driving
18
Tip over Hazard
19
Chemical Hazards
20
Dust Hazard
22
Personal Protection Equipment
23
Section 2 - Pre-Operation and Controls
25
Pre-Operation Checks & Inspection
25
Walk-Around Inspection
26
Safety Decals
29
Upperstructure Decal Locations
29
Undercarriage Decal Locations
31
Undercarriage Cab Components
34
Transmission Shift Selector
36
Prognostic Features
37
Accessing Prognostics
38
Resetting Prognostics
39
Checking Fluid Levels
40
Diagnostic Codes
42
Diagnostic Transmission Codes
43
Undercarriage Cab Controls & Indicators
46
Dash Panel
46
Right Hand Dash Panel
47
Travel/Remote Display Area
48
Information Display Area
49
Ignition
51
Turn Signal/High Beam/Hazards Lever
52
Upperstructure Cab Components
54
Upperstructure Cab Controls & Indicators
56
Electronic Monitoring Unit
56
Right Hand Arm Pod
58
Left Hand Arm Pod
60
Joystick Control Pattern Selection
62
Joystick Controls
63
Operator Seat Adjustments
67
Ignition
68
Intermittent Wiper/Washer
69
Park Brake Switch
70
Section 3 - Operation
71
Travel Mode Engine Operation
71
Starting Engine from Undercarriage Cab
71
Normal Engine Operation
71
Cold Weather Starting Aids
72
Checks before Undercarriage Operation
73
Travel Mode Brake System
74
Service Brake
75
Emergency Brake
76
Parking Brake
78
Travel Mode Power Train
80
Shifting Gears
80
Travel Mode Engine Shutdown
84
Remote Control Preparation
85
Preparing Undercarriage for Remote Control Operation
85
Preparing Upperstructure for Remote Control Operation
85
Checks before Remote Control Operation
86
Remote Mode Brake System
87
Remote Control Braking
87
Digging Brake
88
Remote Mode Power Train
89
Driving Undercarriage from Upperstructure Cab
89
Shifting Gears While in Remote Control
90
3.10 Steering System
91
3.11 Typical Dig Cycle
92
Standard SAE Boom and Attachment Functions
92
3.12 Lifting & Placing a Load
98
Precautions
98
General
99
Positioning Machine for a Lift
99
Planning a Lift
100
3.13 Lift Capacity
101
3.14 Remote Mode Engine Shutdown
103
3.15 Return to Travel Mode
104
Preparing Upperstructure for Undercarriage Operation
104
Preparing Undercarriage for Conventional Operation
104
Boom Stow Procedure
105
Securing Unit for Driving
105
3.16 Parking the Excavator
106
Precaution
106
Parking Procedure
106
3.17 Preservation & Storage
107
Maintenance
107
Section 4 - Attachments
109
Approved Attachments
109
Unapproved Attachments
109
Attachment Operation
109
Excavating Buckets
110
Ditching Buckets
110
Trenching Buckets
111
Pavement Removal Bucket
111
Dredging Bucket
112
Grading Blade
112
Adapter Attachment Installation
113
Section 5 - Lubrication & Maintenance
115
Introduction
115
Clothing and Safety Gear
115
General Maintenance Instructions
116
Tire Service
116
Service & Maintenance Schedules
117
Daily or Shift (10 Hour) Maximum Maintenance Schedule
117
Weekly (50 Hour Maximum) Maintenance Schedule
118
Monthly (125 Hour Maximum) Maintenance Schedule
119
1St 30 Days (250 Hrs Max) & 250 Hour Maintenance Schedule.5-6
120
400 Hour Maintenance Schedule
121
Semi-Annual (750 Hour Maximum) Maintenance Schedule
122
Annual (1500 Hour Maximum) Maintenance Schedule
123
Undercarriage Lubrication Schedules
124
Monthly (125 Hour Maximum) Lubrication Schedule - XL3100IV
124
Monthly (125 Hour Maximum) Lubrication Schedule - XL4100IV & XL5100IV
126
Semi-Annual (750 Hour Maximum) Lubrication Schedule
128
Xl3100Iv
128
Semi-Annual (750 Hour Maximum) Lubrication Schedule
130
Xl4100Iv & Xl5100Iv
130
Upperstructure Lubrication Schedules
132
Daily or Shift (10 Hour Maximum) Lubrication Schedule
132
Weekly (50 Hour Maximum) Lubrication Schedule
133
Annual (1500 Hour Maximum) Lubrication Schedule
134
Operator Maintenance Instructions
135
10 Hours
135
50 Hours
144
100 Hours
148
750 Hours
150
Section 6 - Emergency Procedures
153
Loss of Power
153
Stowing the Boom Without Engine Power
153
To Extend the Boom Without Engine Power
153
To Raise the Boom Without Engine Power
153
Towing
154
If You Get Stuck
154
Section 7 - Specifications
155
Product Specifications
155
Lubrication & Fluid Capacities
155
Tires
157
Battery
157
Weight
158
Dimensions
159
Torque Chart
160
Fuses
163
Upperstructure
163
Undercarriage
163
Index
169

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Gradall XL3100IV Operators Safety Manual (172 pages)

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