Global 989021 Manuals

Manuals and User Guides for Global 989021. We have 1 Global 989021 manual available for free PDF download: Operation, Maintenance, Repair Parts List

Global 989021 Operation, Maintenance, Repair Parts List

Global 989021 Operation, Maintenance, Repair Parts List (94 pages)

SELF-PROPELLED, STRADDLE LIFT TRUCK

Brand: Global | Category: Trucks | Size: 3 MB

Table of Contents

Table of Contents
3
1 Description

5
- Introduction
  5
- General Description
  5
- Safety Features
  5
2 Operation

7
- General
  7
- Operating Precautions
  7
- Before Operation
  8
- General Control Operation
  10
- Driving and Stopping Procedures
  10
- 2-5.1 Stopping
  10
- Belly-Button Switch
  11
- Steering Arm Gas Spring
  11
- Lift and Lower Controls
  11
- Loading and Unloading
  11
- Parking
  11
3 Planned Maintenance

13
- General
  13
- Monthly and Quarterly Checks
  13
- Battery Care
  13
- 3-3.2 Safety Rules
  14
- 3-3.3 Battery Care and Charging
  14
- 3-3.4 Maintenance Free Batteries
  14
- Charging Batteries
  14
- Changing Batteries
  16
- Lubrication
  16
- Lift Chain Maintenance
  16
4 Troubleshooting

19
- General
  19
- Controller Troubleshooting
  23
- 4-2.1 Fault Detection
  23
- Hand Held Programmer (Optional)
  23
- 4-2.3 Fault Recording
  23
- 4-2.4 General Checkout
  23
- 4-2.5 Diagnostic History
  24
- 4-2.6 Test Fault Detection Circuitry
  24
- 4-2.7 Programmable Parameters
  25
- 4-2.8 Diagnostics and Troubleshooting
  33
- 4-2.8.1 Led Diagnostics
  34
- 4-2.9 Programmer Diagnostics
  34
5 Steering Arm, Control Head and Compartment

39
- Control Head
  39
- 5-1.1 Cap Assembly Removal
  39
- 5-1.2 Cap Assembly Installation
  40
- 5-1.3 Control Head Removal
  40
- 5-1.4 Control Head Installation
  41
- 5-1.5 Speed Potentiometer Replacement
  41
- 5-1.7 Horn Switch Replacement
  42
- 5-1.8 Lift and Lower Switch Replacement
  44
- Steering Arm
  44
- 5-2.1 Return Spring Replacement
  44
- 5-2.2 Steering Arm Removal
  44
- 5-2.3 Steering Arm Installation
  44
- Compartment Covers
  44
- 5-3.1 Removal
  44
- 5-3.2 Installation
  44
- Windshield
  44
6 Brake Servicing

45
- Brakes
  45
- 6-1.1 Brake Assembly Replacement
  45
7 Transmission, Drive Wheel and Load Wheel

47
- Drive Wheel
  47
- Transmission
  47
- Load Wheel
  49
- 7-3.1 Removal
  49
- 7-3.2 Repair
  49
- 7-3.3 Load Wheel Installation
  49
8 Elevation System Servicing

51
- General
  51
- Lift Chain Length Adjustment
  51
- Lift Chain Wear Inspection
  52
- Lift Chain Replacement
  52
- Lift Cylinders
  52
9 Hydraulic System Servicing

53
- Lines and Fittings
  53
- Hydraulic Pump, Motor and Reservoir Assembly
  54
- 9-2.1 Removal
  54
- 9-2.2 Disassembly and Reassembly
  54
- 9-2.3 Installation
  54
- Lift Cylinder
  54
- 9-3.2 Repair
  56
- 9-3.3 Installation
  56
10 Electrical Components

57
- Electrical Control Panel
  57
- 10-1.1 Maintenance
  57
- 10-1.2 Cleaning
  57
- 10-1.3 Controller Removal
  57
- 10-1.4 Controller Installation
  57
- 10-1.5 Charger Removal
  57
- 10-1.6 Charger Installation
  57
- 10-1.7 Buzzer Removal
  59
- 10-1.8 Buzzer Installation
  59
- 10-1.9 Key Switch Removal
  59
- 10-1.10 Key Switch Installation
  59
- 10-1.11 Battery Indicator Removal
  59
- 10-1.12 Battery Indicator Installation
  59
- 10-1.13 Led Indicator Removal
  59
- 10-1.14 Led Indicator Installation
  59
- 10-1.15 Emergency Stop Switch Removal
  59
- 10-1.16 Emergency Stop Switch
  59
- 10-1.17 Lift Limit Switch Removal
  60
- 10-1.18 Lift Limit Switch Installation
  60
- Pump Motor
  60
- Drive Motor
  60
- Deadman Switch
  60
11 Optional Equipment

61
- Illustrated Parts Breakdown
  63

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