Gio Vyper 4WD 1100cc 4 seater XY1100UEL Manuals

Manuals and User Guides for Gio Vyper 4WD 1100cc 4 seater XY1100UEL. We have 1 Gio Vyper 4WD 1100cc 4 seater XY1100UEL manual available for free PDF download: Service Manual

Gio Vyper 4WD 1100cc 4 seater XY1100UEL Service Manual

Gio Vyper 4WD 1100cc 4 seater XY1100UEL Service Manual (261 pages)

Brand: Gio | Category: Offroad Vehicle | Size: 15.58 MB

Table of Contents

Table of Contents

44
- Important Safety Precautions
  3
- Service Information
  3
- Conversion Table
  4
- Torque Specifications
  5
- Warning Labels
  5
- Tightening Torque
  28
- Troubleshooting
  28
- Regular Maintenance Table
  45
- Inspection & Maintenance
  46
- Shift Linkage Inspection / Adjustment
  49
  - Air Filter Service
    50
- Steering Stem
  51
  - Brake System
    52
- Wheels
  53
- Suspension System
  55
- Throttle Pedal Check
  57
- Cooling System
  60
  - Trouble Shooting
    61
Table of Contents

75
- Chapter 1 Reading Instruction
  
  77
- Chapter 2 Disassembly, Assembly and Maintenance
  
  81
  - Timing Belt
    81
    
    Structure Diagram
    81
    
    Disassembly
    82
    
    Installation
    85
  - Camshaft
    88
    
    Structure Diagram
    88
    
    Disassembly
    89
    
    Installation
    91
  - Cylinder Head
    96
    
    Structure Diagram
    96
    
    Disassembly
    97
    
    Routine Inspection
    98
  - Water Pump
    104
    
    Assembly
    104
    
    Cleanup
    104
    
    Disassembly
    104
    
    Routine Inspection
    104
    
    Structure Diagram
    104
  - Oil Pump
    105
    
    Disassembly
    105
    
    Structure Diagram
    105
    
    Cleanup
    106
    
    Disassembly
    107
    
    Disassembly and Assembly of Engine Oil Pump
    107
    
    Structure Diagram
    107
    
    Routine Inspection
    108
    
    Installation
    109
    
    Disassembly of Oil Seal
    110
    
    Structure Diagram
    110
    
    Assembly
    111
    
    Assembly of Oil Seal
    111
    
    Disassembly
    111
    
    Inspection
    111
  - Crank Connecting Rod Mechanism
    113
    
    Structure Diagram
    113
- Chapter 3 Table of Main Fit Clearance for SQR472 Engine
  
  124
- Chapter 5 Table of Main Fitting Torque for SQR472 Engine
  
  127
- Chapter 6 Positions on SQR472 Engine to be Lubricated
  
  129
- Chapter 7 Positions on SQR472 Engine to be Spread with Sealant
  
  130
Table of Contents

131
- Overhaul Info
  132
- Fuel Injector System Disassembly/ Installation
  133
- High Pressure Fuel Line Disassembly/ Installation
  134
- Throttle Body Disassembly/Installation
  134
- Fuel Injector Removal/Assembly
  135
  - Front Wheel
    138
  - Rear Wheel
    151
- Fuel Rail with Injector Assy Disassembly/Installation
  135
11. Efi System of Sqr 472Engine

170

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