GENUINE HOOLIGAN 170i Rugged Scooter Manuals

Manuals and User Guides for GENUINE HOOLIGAN 170i Rugged Scooter. We have 1 GENUINE HOOLIGAN 170i Rugged Scooter manual available for free PDF download: Service Manual

GENUINE HOOLIGAN 170i Service Manual

GENUINE HOOLIGAN 170i Service Manual (147 pages)

Brand: GENUINE | Category: Scooter | Size: 16 MB

Table of Contents

Table of Contents
2
Classification
2
Specifications
3
Scooter Specification
3
Information Summary and Preparation -1
3
Installation or Removal of External Components
22
- Luggage Compartment
  23
- Rear Rack
  23
- Dismantle Middle Cover
  24
- Body Cover
  24
- Single Decomposition: Left / Right Body Cover
  25
- Single Decomposition: License Plate
  25
- Single Decomposition: Rear Lamp (9) and the License Plate
  26
- Single Decomposition: Reflector Holder
  26
- Battery Box
  27
- Single Decomposition
  27
- Body Cover-Lower
  28
- Cushion
  28
- Licence Plate Link Plate
  28
- Dismantle the Upper Cover
  29
- The Lower Cover of Handle
  29
- Speedometer /Speedometer Cover
  30
- Brake Master Cylinder / Haft Switch Assy Disassembly
  31
- Front Signallamp
  32
- Dismantle Windshield
  33
- Remove the Screws(2)- Figure
  33
- Single Decomposition: Turn Signal Front
  34
- Dismantle Front Fender
  35
- Dismantle Foor Step Floor Lower Cover
  35
- Dismantle Tank Lower Cover
  37
- Dismantle Step-Floor
  38
- Single Decomposition - Step-Floor
  39
- Fuel Tank
  40
- Fuel Pump/ Fuel Guage
  40
- Front Lower Cover / under Cover
  41
- Dismantle Front-Inner Cover
  42
- Single Decomposition – Front Inner Cover
  43
- Single Decomposition - GAS CAP BASE
  44
- Installation or Removal of External Components 2
  45
- Removable Front Inner Fender
  45
- Engine Oil
  46
- Check the Oil Level
  46
- Oil Replaced
  46
- Gear Oil
  47
- Volume
  47
- Air Cleaner
  48
- Recommended Service Cycle
  48
- Lcd Speedometer
  49
- Main Switch
  50
- Main Switch Cover Removable：
  50
- Fuel Tank Cap
  50
- Seatlock
  51
- Seat Lock / Fuel Tank Cover Adjustment
  51
- Battery Installation
  51
- 12V Charging Power Switch
  52
- Spark Plug
  52
- Engine Timing Check / Adjustment
  53
- Demolition - Order
  53
- Adjustment - Camshaft Sprocket Position
  53
- Valve Clearance Check / Adjustment
  54
- Measurement - Valve Clearance
  54
- Throttle Cable Free Clearance Check / Adjustment
  55
- Brakes-Thin Check
  55
- Standard Values
  55
- Brake Fluid Check / Adjustment
  56
- Headlight Adjustment
  57
- Tire Pressure
  57
- Battery Check
  58
- Demolition
  58
- V-Belt - Air Sponge Cleaning
  59
- Fuse Check
  59
- View Confirmation
  60
- Gasoline Pipe Exclude Air and Inferiority Oil
  60
- Drain Valve
  60
- Cvt
  61
- CVT Installation Considerations
  61
- Compression Pressure Measurement
  62
- Measurement - Cylinder Pressure
  62
- Periodical Maintenance Table
  63
- The Exchange of Brake Fluid
  64
- Exhaust Control System
  64
- Feature of 2Nd-Stage EMS
  65
- Second-Generation Injection System
  65
Fuel Injection System 4 65~81
65
- Electronic Injection System Introduced
  66
- ECU (Electric Control Unit)
  66
- Crank Speed Sensor
  67
- Function of Crank Speed Sensor
  67
- Fault Phenomenon
  67
- Measurements to Determine
  67
- Measure Engine Temperature Sensor
  68
- Engine Temperature Sensor
  68
- The Engine Temperature Sensor Principle
  68
- Throttle Position Sensor (TPS)
  69
- Throttle Opening Degree Sensor (TPS) Principle
  69
- Maintenance Preliminary Gauge Connected
  69
- Intake Pressure Sensor
  70
- Intake Pressure Sensor Principle
  70
- Intake Pressure Sensor Measurement
  70
- Injector
  71
- Injector Measurement
  71
- Draining Cap of Injector
  72
- Bleed the Air
  72
- Drain the Gas
  72
- Overhaul of the Initial Impression Method and Connected
  72
- Fuel Pump
  73
- Fuel Pump Principle
  73
- The Fuel Pump Measurement
  73
- Fall down Sensor
  74
- Fall down Sensor Measurements
  74
- ISC (Idle Speed Control)
  75
- ISC Control Method
  75
- ISC Control Schematic
  75
- ISC Measurement
  76
- Timing When Used Scooter Occur
  76
- EMS System Repairing Tool
  77
- Pocket Tester Wiring
  77
- Use Spark Gauge
  77
- Injector Test Line Group Use
  78
- EMS Diagnostic
  79
- How to Use Quick Diagnostic
  79
- Clear the Defect Code Memory
  81
- Fuel Injection System 4
  81
- Disassembly of the Engine Assembly
  82
- Back Luggage
  82
Engine / Reverse Differential Gear
82
- Rear Brake Calipers
  83
- Remove the Air Cleaner
  83
- Throttle Assembly
  84
- Oil Cooler Hose Pipe
  84
- Rear Suspension
  85
- Remove the Engine Hanger
  85
- Rear Swingarm
  86
- Center Stand
  86
- Bracket Rear Cushion
  86
- Engine Disassembly
  87
- Cylinder Head Disassembly
  87
- Carburettor Models
  88
- VALVE Disassembly
  90
- Cylinder Head Installation Steps
  90
- Removing the Camshaft Holder
  91
- Cylinder Head - Timing Adjustment
  91
- Piston Rings Demolition
  92
- Cylinder Removal Procedure
  92
- Piston Ring Installation
  93
- Cylinder Installation Steps
  94
- CVT Removal Procedure
  95
- Remove the CVT Parts
  95
- Belt Pulley Comp, Driven Face Detachably
  96
- Crankcase Demolition
  97
- Drive Pulley, Starter Clutch. Driven Pulley
  101
- Engine Starts, but Vehicle Don’t Move
  101
- Can’t Reach High Speed, no Pick-Up
  101
- Measurement Data
  101
- Checking Driving Belt
  102
- Disassemble Slide Driving Plate Set
  102
- Check the Driving Pulley
  102
- Check Gasket Inner Dia Ofslide Driving Plate
  102
- Check Driving Spring Free Length
  103
- Check Clutch Driving Face
  103
- Checking Clutch
  103
- Cylinder Head and Valve
  104
- Unsmooth Idle Speed
  104
- Insufficient Compression Pressure
  104
- Abnormal Noise
  104
- The Operation Data Information
  105
- Check Cam Shaft
  105
- Check Cam Shaft Holder
  105
- When Installing
  106
- Lubrication System
  107
- Tighten the Oil Pump after Installation
  108
- Measurement Data (Hooligan 170I)
  108
- Reduction in Fuel Oil Volume
  108
- Engine Burning-Out
  108
- Cylinder and Piston
  109
- The Operation Notice
  110
- Data (Hooligan 170I)
  110
- Dismaniling Cylinder, Piston
  111
- Piston Outer Dia Measurement
  111
- Installing Cylinder and Piston
  113
- Installing Piston and Piston Rings
  113
- Installing Piston
  113
- Crankcase, Crankshaft
  114
- Engine Noise
  114
- Check Crankshaft
  114
- Final Transmission Mechanism
  116
- Engine Can be Started, but the Vehicle Doesn’t Move
  116
- Noise Occur When Running
  116
- Oil Leakage
  116
- Locking Torque
  117
- Check the Final Transmission Mechanism
  118
- Engine / Reverse Differential Gear 5
  118
- Front Wheel Measure
  119
- Front Wheel Demolition
  119
- Front Wheel -One Sealed Ball Bearing
  120
- Front Wheels - Brake Disc
  121
- Front Wheel – Meter Gear Assy
  121
- Front Wheel–Front Axle
  121
- Front Fork
  122
- Ball Bearing Disassembly
  123
- Ball Bearing Cage
  123
- The Front Fork Assembly Installation
  124
- Front Suspension Assembly
  125
- Rear Damper
  125
- Right Damper
  125
- Left Damper
  125
- Front Wheels - Brake Pad (Disc)
  126
- Rear Brake Pads
  126
- Removing the Rear Wheel
  127
- Shock Absorber / Brake System/Wheel 6
  129
- Tools: Pumping Unit
  129
- Brake Fluid Replacement
  129
- Denso Component Location
  130
- Locate the Position of the Main Wiring
  131
- Starter System
  132
- Check the Process
  132
- Fuse
  133
- Battery
  133
- Brake Safety Switch
  134
- Starting Motor
  134
- Starter Relay
  134
- Charging System
  135
- Check - Battery
  135
- A.C.G Check
  136
- Leakage Current Testing
  136
- Stop Light Switch
  137
- Light Switches and Line Checks
  137
- Bulb Check
  137
- Lamps Lighting System
  137
- Headlight / License Lamp Line Loop
  138
- Signal Lamp
  140
- Electrical Appliances Measurements
  141
- Horn
  141
- Fuel Guage
  141
- Control of Relays
  142
- The Main Purpose of the Fuse
  143
- Electronic Injection Version
  143
- Fuse Description
  143
- Associated with the Injection System and Fuse
  144
- Protection of the Microcomputer Controller
  144
- To Protect the Fuel Pump and Injector
  144
- Protecting Crystal Ignition System Line
  144
- Injection System Wiring Diagram
  145
- Line Color Injection System
  145
- Injection System Engine Misfire / no Injection
  146

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