Genie GS-4069 IC Manuals

Manuals and User Guides for Genie GS-4069 IC. We have 1 Genie GS-4069 IC manual available for free PDF download: Service And Repair Manual

Genie GS-4069 IC Service And Repair Manual

Genie GS-4069 IC Service And Repair Manual (171 pages)

Brand: Genie | Category: Scissor Lifts | Size: 6.63 MB

Table of Contents

Table of Contents

8
- Find a Manual for this Model
  2
- Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
  2
- Revision History
  3
- Serial Number Legend
  5
- Safety Rules
  6
  - Table of Contents
    8
- Specifications
  15
- Machine Specifications
  15
- Performance Specifications
  16
- Hydraulic Oil Specifications
  16
- Manifold Component Specifications
  20
- Hydraulic Component Specifications
  20
- Machine Component Weights
  21
- GM Engine Models
  21
- Kubota D1105-E3B Engine Specifications
  22
- Kubota WG-972 Engine Specifications
  23
- Perkins 403D-11 Engine Specifications
  24
- Hydraulic Hose and Fitting Torque Specifications
  25
- Torque Procedure
  26
- Observe and Obey
  28
- Repair Procedures
  28
- Introduction
  28
- Platform Controls
  30
- Circuit Board
  30
- Platform Components
  31
- Platform
  31
- Platform Extension Deck
  32
- Scissor Components
  34
- Scissor Assembly, GS-2669 RT
  35
- Scissor Assembly, GS-3369 RT
  38
- Scissor Assembly, GS-4069 RT
  42
- Wear Pads
  45
- Lift Cylinders
  47
- Height Angle Sensor
  49
- How to Replace the Height Angle Sensor
  49
- Kubota D1105 Engine
  50
- Timing Adjustment
  50
- Glow Plugs
  50
- Engine RPM
  51
- Flex Plate
  52
- How to Install the Flex Plate
  52
- How to Remove the Flex Plate
  52
- Coolant Temperature and Oil Pressure Switches
  53
- How to Repair the Kubota D1105 Engine
  54
- Choke Adjustment
  55
- Coolant Temperature and Oil Pressure Switches
  55
- Flex Plate
  55
- Carburetor Adjustment
  55
- Timing Adjustment
  55
- Kubota WG972 Engine
  55
- Engine RPM
  56
- How to Repair the Kubota WG972 Engine
  57
- Perkins 403D-11 Engine
  58
- Timing Adjustment
  58
- Flex Plate
  58
- Coolant Temperature and Oil Pressure Switches
  58
- Engine RPM
  59
- How to Repair the Perkins 403D-11 Engine
  60
- GM .998L Engine
  61
- Timing Adjustment
  61
- Flex Plate
  61
- How to Remove the Flex Plate
  61
- How to Install the Flex Plate
  61
- Ground Controls
  62
- Auxiliary Platform Lowering
  62
- Function Speed Tuning
  62
- How to Determine the Revision Level
  63
- How to Adjust the Stowed Drive Speed
  63
- How to Adjust the High Torque Drive Speed
  64
- How to Adjust the Raised Drive Speed
  65
- How to Adjust the Lift Speed
  66
- Software Configuration
  67
- Level Sensor - Models Without Outriggers
  69
- Level Sensor - Models with Outriggers
  72
- How to Remove the Hydraulic Pump
  76
- How to Test the Hydraulic Pump
  76
- Hydraulic Pump
  76
- How to Prime the Pump
  77
- Manifolds
  78
- Function Manifold Components
  78
- Valve Adjustments - Function Manifold
  80
- How to Adjust the System Relief Valve
  80
- How to Adjust the Oscillate Relief Valve
  81
- How to Adjust the Platform up Relief Valve - Models with Platform Overload
  82
- Outrigger Manifold Components
  85
- Traction Manifold Components - View 1
  86
- Traction Manifold Components - View 2
  88
- Generator Manifold Components
  90
- Valve Coils
  91
- How to Test the Coils Using the Test System Function
  93
- Fuel and Hydraulic Tanks
  94
- Fuel Tank
  94
- Hydraulic Tank
  95
- Steer Axle Components
  96
- Yoke and Drive Motor
  96
- How to Remove a Drive Motor
  97
- Steer Cylinder
  97
- Tie Rod
  98
- Oscillate Cylinder
  98
- Oscillate Hoses
  99
- Oscillating Axle
  101
- Non-Steer Axle Components
  102
- Drive Motor / Brake Assembly
  102
- Drive Hub
  103
- Outrigger Cylinder
  104
- Outrigger Components
  104
- Platform Overload Components
  105
- How to Calibrate the Platform Overload System
  105
- Platform Overload Recovery Message
  107
- Down Limit Height
  108
- How to Calibrate the down Limit Height
  108
- Contact with Electrically Charged Circuits Could Result in Death or Serious Injury. Remove All Rings, Watches and Other Jewelry
  109
- Electrocution/Burn Hazard
  109
- Before Troubleshooting
  109
- Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
  109
- Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
  109
- Repair any Machine Damage or Malfunction before Operating the Machine
  109
- Damaged or Malfunctioning Machine
  109
- Immediately Tag and Remove from Service a
  109
- Introduction
  109
- Fault Codes
  109
- About this Section
  110
- Control System Fault Codes
  111
- Platform Overload Fault Codes
  116
- How to Retrieve Engine Fault - Codes GM .998L Models
  121
Schematics

127

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