Generic Race 50 Manuals

Generic Race 50 Manuals

Manuals and User Guides for Generic Race 50. We have 1 Generic Race 50 manual available for free PDF download: Service Manual

Generic Race 50 Service Manual

Generic Race 50 Service Manual (209 pages)

Brand: Generic | Category: Scooter | Size: 4 MB

Table of Contents

Service Manual
1
Table of Contents
3
Contents
3
Preface
6
- Documents to be Prepared
  7
  - Important Notices
    13
  - Troubleshooting
    24
- Inspection/Adjustment
  44
  - Race
    51
  - Spark Plug
    53
  - Idle Adjustment
    56
  - Head Lamp
    60
Inspection and Service of Electrical System
65
Battery/Charging System
69
- Preparation Data
  69
- Fault Diagnosis
  69
- Battery
  72
- Charging System
  73
- Voltage and Current Regulator
  74
- Charge Coil of the Alternator
  75
- Disassembly of Alternator
  75
- Preparation Data
  80
II. Ignition System
80
- Fault Diagnosis
  82
- Ignition System Inspection
  84
- CDI Group
  85
- Ignition Coil
  87
- Trigger
  87
- Preparation Data
  92
III. Startup System
92
- Fault Diagnosis
  94
- Start Electric Machinery
  94
- Start Relay
  97
- Preparation Data
  100
- Fault Diagnosis
  100
- IV. Bulbs/ Switch/Instrument
  100
- Replace the Head Light Bulb
  100
- Replace Bulb of the Front Turning Light
  101
- Disassembly/Replace the Bulb of the Taillight and Rear-Right Turning Light
  101
- Instrument
  102
- Main Switch
  102
- Horn
  103
- Handle Switch
  103
Inspection and Service of Chassis
105
Brake
108
- Maintenance Instruction
  108
- Fault Diagnosis
  109
- Front Hydraulic Brake
  109
- Rear Drum Brake
  111
Body Cover
115
Front Wheel/ Front Suspension 90 7.1 Preparation Data
116
- Front Suspension
  118
- Fault Diagnosis
  120
- Front Wheel
  120
- VII. Front Wheel/ Front Suspension
  120
- Steering Bar
  124
- Front Fork
  125
- Fault Diagnosis
  129
- Preparation Data
  129
VIII. Rear Wheel/Rear Suspension
129
- Real Wheel
  130
- Rear Shock Absorber
  131
  - Rear Shock Absorber
    132
  - Fuel Tank
    135
Fuel Tank/Seat Mat
137
- Lubrication System
  143
- Fault Diagnosis
  144
- Preparation Data
  144
X. Lubrication System
144
- Fault Diagnosis
  145
- Oil Pump
  145
- Preparation Data
  150
XI. Carburetor
150
- Fault Diagnosis
  151
- Disassembly of Carburetor
  151
- Installation & Adjustment
  156
- Preparation Data
  158
- Fault Diagnosis
  158
XII. Cylinder Cover
158
- Cylinder Head
  158
- Examination on Cylinder Head
  160
- Cylinder Head Installation
  160
- Preparation Data
  163
XIII. Air Cylinder/Piston
163
- Fault Diagnosis
  164
- Cylinder Body
  164
- Piston
  166
- Installation of Piston
  170
  - Installation of Piston
    171
  - XIV. Drive Disk/Clutch/Driven Wheel / Foot Start Mechanism
    175
Drive Disk/Clutch/Driven Wheel / Foot Start Mechanism 174 14.1 Preparation Data
176
- Left Crankcase Cover
  176
- Clutch/Driven Wheel
  179
- Disassemble the Clutch and the Driven Wheel
  181
- Installation
  187
- Foot Start Mechanism
  187
- Preparation Data
  190
- Fault Diagnosis
  190
XV. Decelerator
190
- Gear Case
  190
- Installation
  192
- Crankcase
  193
- Installation
  200
Exhaust Emission System Inspection and Maintenance
201
Exhaust Emission and Control System
202

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