Generac Power Systems 4G64-D-Z8 Manuals

Manuals and User Guides for Generac Power Systems 4G64-D-Z8. We have 1 Generac Power Systems 4G64-D-Z8 manual available for free PDF download: Service Manual

Generac Power Systems 4G64-D-Z8 Service Manual (69 pages)

2.4 MITSUBISHI GAS ENGINE

Brand: Generac Power Systems | Category: Engine | Size: 9 MB

Engine Oil Recommendations
4
Coolant
4
8 Kw - 35 Kw Small Standby Generator Sets
5
Service Maintenance Interval Information
5
Liter Gas Engine Service Recommendations
6
Contents
9
Crankshaft and Cylinder Block
10
Specifications
11
Rework Dimensions
14
Torque Specifications
15
Sealants
17
Form-In-Place Gasket (FIPG)
17
Removal of FIPG Sealed Parts
17
Cleaning FIPG Application Surface
17
Application of FIPG
18
Special Tools
19
Ignition System Removal and Installation
22
Time Belt Removal and Installation
23
Oil Pump Sprocket Removal
24
Crankshaft Sprocket Removal
24
Timing Belt "B" Removal
24
Counterbalance Shaft Sprocket Removal
25
Crankshaft Sprocket "B" Removal
25
Time Belt Inspection
26
Auto Tensioner Inspection
26
Installation Service Points
27
Camshaft Sprocket Installation
27
Space Installation
27
Counterbalance Shaft Sprocket Installation
27
Crankshaft Bolt Installation
28
Oil Pump Sprocket Installation
28
Auto-Tensioner Installation
29
Timing Belt Installation
29
Water Pump Removal and Installation
32
Water Inlet Pipe/O-Ring Installation
33
Water Outlet Fitting Installation
33
Thermostat Installation
33
Rocker Arms and Camshaft Removal and Installation
34
Rocker Arms and Rocker Arm Shaft Removal
35
Camshaft Inspection
35
Rocker Arm Inspection
35
Lash Adjuster Leak down Test
35
Lash Adjuster Installation
36
Rocker Shaft Spring, Rocker Arm and Rocker Shaft Installation
37
Cylinder Head, Valves Removal and Installation
38
Cylinder Head Bolts Removal
39
Retainer Lock Removal
39
Valve Stem Seal Installation
39
Valve Spring Installation
39
Retainer Lock Installation
40
Cylinder Head Bolt Installation
40
Cylinder Head Inspection
41
Valve Inspection
41
Valve Spring Inspection
41
Valve Guide Inspection
42
Valve Seat Inspection
42
Valve Seat Reconditioning Procedure
42
Valve Seat Replacement Procedure
42
Valve Guide Replacement Procedure
43
Front Case, Silent Shaft and Oil Pan Removal and Installation
44
Oil Pan Removal
45
Plug Removal
45
Flange Bolt Removal
45
Right Counterbalance Shaft Front Bearing Removal
45
Counterbalance Shaft Rear Bearing Removal
46
Right Counterbalance Shaft Rear Bearing Installation
46
Left Counterbalance Shaft Rear Bearing Installation
47
Counterbalance Shaft Front Bearing Installation
47
Front Cage Installation
48
Counterbalance Shaft Oil Seal Installation
48
Oil Pump Oil Seal Installation
49
Crankshaft Front Oil Seal Installation
49
Sealant Application to Oil Pressure Switch
49
Flange Bolt Installation
49
Plug Installation
50
Oil Pan Installation
50
Drain Plug Gasket Installation
50
Oil Filter Installation
51
Front Case Inspection
51
Oil Seal Inspection
51
Counterbalance Shaft Inspection
51
Oil Pump Inspection
52
Piston and Connecting Rod Removal and Installation
53
Connecting Rod Cap Removal
54
Piston Pin Removal
54
Piston Pin Installation
55
Oil Ring Installation
56
Piston Ring Number 2/Piston Ring Number 1 Installation
57
Piston and Connecting Rod Installation
57
Connecting Rod Bearing Installation
58
Connecting Rod Cap Installation
59
Connecting Rod Cap Tightening Note
59
Piston Inspection
60
Piston Pin Inspection
60
Piston Ring Check
61
Crankshaft Pin Oil Clearance (Plastic Gauging Material Method)
61
Crankshaft and Cylinder Block Removal and Installation
62
Crankshaft Thrust Bearing Installation
63
Crankshaft Bearing Installation
64
Bearing Cap/Bearing Cap Bolt Installation
65
Oil Seal Installation
66
Sealant Application to Oil Seal Case
66

Generac Power Systems Categories

Portable Generator Inverter Pressure Washer

Switch Lighting Equipment

More Generac Power Systems Manuals

Generac Power Systems 4G64-D-Z8 Manuals

Generac Power Systems 4G64-D-Z8 Service Manual (69 pages)

Table of Contents

Related Products

Generac Power Systems Categories