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OptiStar CG06-C
Gema OptiStar CG06-C Manuals
Manuals and User Guides for Gema OptiStar CG06-C. We have
1
Gema OptiStar CG06-C manual available for free PDF download: Operating Instructions And Spare Parts List
Gema OptiStar CG06-C Operating Instructions And Spare Parts List (79 pages)
Automatic gun control unit
Brand:
Gema
| Category:
Control Unit
| Size: 2 MB
Table of Contents
Table of Contents
3
General Safety Regulations
7
Safety Symbols (Pictograms)
7
Conformity of Use
7
Technical Safety Regulations for Stationary Electrostatic Powder Spraying Equipment
8
General Information
8
Safety Conscious Working
9
Individual Safety Regulations for the Operating Firm And/Or Operating Personnel
9
Notes on Special Types of Hazard
10
Safety Requirements for Electrostatic Powder Coating
11
A Summary of the Rules and Regulations
12
Product Specific Security Measures
14
About this Manual
15
General Information
15
Software Version
15
Function Description
17
Field of Application
17
Typical Characteristics
17
Basic Functions
18
Additional Functions
18
Optistar CG06 Functions - Overview
18
Operating Modes
19
Predefined Operating Mode (Preset Mode)
19
User-Defined Operating Mode (Program Mode)
19
Technical Data
21
Optistar CG06 Gun Control Unit
21
Optistar CG06 - Versions
21
Connectable Guns
21
Electrical Data
22
Pneumatical Data
22
Dimensions
22
Air Flow Rates
23
Operating and Display Elements
25
Display and Leds
25
Input Keys and Switches
26
General Information
27
Displaying the Programs
27
Displaying the Values
27
Start-Up and Operation
29
Optistar CG06 Connections
29
2.3 and 2.4 Aux Connections
30
Connection Guide
30
CG06 Pin Assignment
31
CG06-C(F) Pin Assignment
31
CG06-D(F) Pin Assignment
31
Initial Start-Up
32
Setting the Device Type
32
Preparing the Powder Hopper/Container
32
Switch on the Booth
32
Daily Start up
32
Select the Operating Mode
32
Setting Powder Output and Powder Cloud
33
Optistar CG06 Gun Release
34
Setting the Electrode Rinsing Air
35
Setting the Shaping Air (Optional)
35
Powder Coating
36
Remote Control by Optiselect GM02 Manual Gun
36
Shut-Down
36
Saving Programs
36
Technical Explanations Concerning High Voltage and Spray Current
37
Characteristic Curves of Preset Mode
37
Characteristic Curve of Program Mode
37
Additional Functions
39
System Parameters
39
Entering the System Parameters
39
Exiting the System Parameter Mode
40
Trigger Counter and Software Request
40
Keyboard Lock
40
Operation with Other Guns
41
Configuration of the Tribo Gun
41
Operation of the Tribo Gun Without Adapter
41
Powder Output/Powder Hose Correction
42
Carrying out a Powder Output Correction
42
Procedure (Powder Output Correction)
42
Procedure (Powder Hose Correction)
43
Example Table for Powder Output/Powder Hose Correction
43
Correction Factor - Diagram
44
RAM Reset
44
Cleaning Mode
45
Options
47
Flowcontrol Module
47
Digitalbus
48
Controlling the Optistar Control Units by a Superordinated Control Unit
48
Structure of the 16 Bit Parallel Bus
49
Command Table and Value Ranges
50
Timing Diagram
50
Digitalbus - Allocation
52
Digital Connector CD02 with Connection Designations
53
CAN Bus
53
Hardware
54
CAN Bus Cable - Plug Assignment
54
System Release in Network Operation
55
Determining User Address (Node-ID) and Baud Rate
55
Schematic Diagrams
57
Optistar CG06 - Pneumatic Diagram
57
Optistar CG06 - Electrical Diagram
58
Troubleshooting
59
Repairing the Electrical Part of the Control Unit
59
Replacing the Fuse(S)
59
Replacing the Power Supply Board
59
Replace the Front Plate
60
Repairing the Pneumatic Part
61
Replacing the Pneumatic Part
61
Removing the Pneumatic Hoses
61
Fitting the Pneumatic Hoses
61
Error Diagnosis of the Software
61
General Information
61
Help Codes
62
Help Codes List
64
Appearance of Errors
64
Spare Parts List
65
Ordering Spare Parts
65
Optistar CG06 Automatic Gun Control Unit - General
66
Optistar CG06 Automatic Gun Control Unit - Inside Rear Wall
67
Optistar CG06 - Outside Rear Wall
68
Optistar CG06-C - Inside Rear Wall
69
Optistar CG06-C - Outside Rear Wall
70
Optistar CG06-CF - Inside Rear Wall
71
Optistar CG06-CF - Outside Rear Wall
72
Optistar CG06-D - Inside Rear Wall
73
Optistar CG06-D - Outside Rear Wall
74
Optistar CG06-DF - Inside Rear Wall
75
Optistar CG06-DF - Outside Rear Wall
76
Optistar CG06 - Enclosure and Power Pack
77
Optistar CG06 - Front Plate
78
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