Gema OptiCenter All-in-One OC11 Manuals

Manuals and User Guides for Gema OptiCenter All-in-One OC11. We have 1 Gema OptiCenter All-in-One OC11 manual available for free PDF download: Operating Instructions And Spare Parts List

Gema OptiCenter All-in-One OC11 Operating Instructions And Spare Parts List (184 pages)

Powder management system

Brand: Gema | Category: Industrial Equipment | Size: 9 MB

Table of Contents
3
Other Applicable Documents
9
References to Relevant Documents
9
About These Instructions
11
General Information
11
Keeping the Manual
11
Safety Symbols (Pictograms)
11
Structure of Safety Notes
12
Software Version
12
Presentation of the Contents
13
Safety
15
Basic Safety Instructions
15
Product Specific Security Regulations
16
Transport
17
Introduction
17
Safety Rules
17
Requirements on Personnel Carrying out the Work
17
Packing Material
17
Data Concerning Goods to be Transported
17
Mode of Transportation
18
Loading, Transferring the Load, Unloading
18
Product Description
19
Intended Use
19
Reasonably Foreseeable Misuse
20
Technical Data
21
Compressed Air Consumption
21
Pneumatic Data
21
Compressed Air Quality According to ISO 8573-1
21
Technical Ventilation
22
Powder Transport
22
Dimensions
22
Sound Pressure Level
22
Rating Plate
23
Structure
24
Overall View
24
Function Description
25
Opticenter All-In-One OC11
25
Field of Application
25
Opticontrol (CM41)
27
Emergency Stop Button
28
Status Lights
28
Sliding Door to Optispray
29
Technical Ventilation
30
Optispeeder Indicator Fluidization
31
Optispeeder
32
Blow Gun
34
Cleaning Hose
35
Fluidizing/Suction Unit
35
Powder Bag Cone Complete
36
Multicolor Switch
37
Powder Bag Cone with Weighing Function
38
Airmover-Set
39
Level Sensor
40
Ultrasonic Sieve System US07
41
Powder Hopper
42
Principle of Operation
43
Powder Cycle "Spray to Waste
43
Powder Cycle "Recycling
44
Operating Modes
45
Mode - Sequential
45
Mode - Parallel
47
Mode - Cleaning
48
Parameter Description
49
Starting Recovery after a Color Change (Waste/Spraqy)
49
Delay Freshpowder Demand
50
Ratio of Fresh Powder / Recovery Powder
51
Touch Panel / Operating Panel
53
Typical Characteristics
53
Technical Data
54
System
54
Electrical Data
54
Dimensions
54
Display
54
Connections
55
Environmental Conditions
55
Rating Plate
55
Design and Function
56
Operating and Display Elements
56
Connections and Interfaces
57
SD Card
58
Inserting SD Card
58
Removing SD Card
58
SD Card - Data Backup
58
CAN Bus
59
General
59
User Levels and Access
60
Functions Available at User Level
60
Menu Structure
61
Symbols
62
Meaning of the Colors
63
Function Keys
64
Diagnostics
65
In-/Outputs
65
Process Monitoring
67
Multicolor Switch Function Test
68
Assign Gun Group
69
Statistics
70
Operating Data
70
Configuration
71
Configuration and Parameters
71
Assign Gun Group
72
Settings
73
User Administration
75
Status Display
75
Login
75
Login Procedure
76
Log-Out
78
Change User
78
User Profile
79
Create User
79
Delete Users
82
Change User Password
85
User Language
89
Checking the Software Version
92
Assembly / Connection
93
Set-Up
93
Grounding of the Powder Management Center
93
Compressed Air Supply
94
Start-Up
95
Preparation for Start-Up
95
Basic Conditions
95
Basic Information
95
SD Card
96
Inserting SD Card
96
Removing SD Card
96
Operation
97
Starting the Opticenter
99
Coating with Powder Recovery (Spray) - Sequential Mode
100
Overview Neutral State Opticontrol (CM41)
100
Powder Preparation
101
Starting the Coating Process (Spray)
102
Changing Color (Spray)
103
Coating Without Powder Recovery (Waste) - Sequential Mode
104
Overview Neutral State Opticontrol (CM41)
104
Powder Preparation
105
Starting the Coating Process (Waste)
106
Changing Color (Waste)
107
Quick Switching from Sequential to Parallel Mode
108
Coating - Parallel Mode
109
Overview of Neutral State for Opticontrol (CM41) - Parallel Mode
109
Starting the Coating Process (Spray/Waste)
110
Screen Selection
111
Replace Powder Bag
113
Working Interruptions or Coating Breaks
114
Cleaning
115
Cleaning Process (Waste) - Sequential Mode
115
Cleaning Process (Spray) - Sequential Mode
118
Cleaning Sequence (Spray/Waste) - Parallel Mode
125
Cleaning the Cyclone
133
Batch Management
135
Function Keys
135
Activating the Scale in Opticontrol (CM41)
136
Recording Powder Volume
139
Switching off the Opticenter (after each Working Day)
143
Maintenance / Repairs
145
General Information
145
Opticenter Maintenance
146
Maintenance Schedule
146
Check for Unusual Noises
146
Maintenance of the Control Panel
146
Wearing Parts
147
Periodic Checks
147
Repair Work
148
Repairs
148
SD Card - Data Backup
148
Fault Clearance
149
Error Messages
149
Troubleshooting Guide
150
Decommissioning / Storage
153
Shutdown
153
When the Product will Not be Used for Several Days
153
Storage Conditions
153
Storage Duration
153
Type of Storage
153
Space Requirements
153
Physical Requirements
154
Hazard Notes
154
Maintenance During Storage
154
Maintenance Schedule
154
Maintenance Works
154
Storage and Transport of the Operating Panel
154
Disposal
157
Introduction
157
Requirements on Personnel Carrying out the Work
157
Disposal Regulations
157
Materials
157
Disassembly of Component Groups
157
Spare Parts List
159
Ordering Spare Parts
159
Opticenter OC11
160
Cone Trolley
161
Fluidizing/Suction Unit
162
Optispeeder - Complete
163
Hopper - Complete
164
Cover Without Sieve - Complete
165
Initiator Holder - Complete
166
Opticenter - Pneumatics
167
Exhaust Air Waste - Complete
168
Exhaust Air Recovery - Complete
169
Exhaust Air Airmover Waste - Complete
170
Pinch Valve - Complete
171
Compressed Air Distributor
173
Pneumatic Distributor - Complete
174
Valve Plate - Complete
175
Equipment
176
Multicolor Switch - Complete
177
PH100 Powder Hopper
178
PH60 Powder Hopper
179
LC01 Level Sensor
180

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