GEA proteinMaster CF 6000 Manuals

Manuals and User Guides for GEA proteinMaster CF 6000. We have 1 GEA proteinMaster CF 6000 manual available for free PDF download: Instruction Manual

GEA proteinMaster CF 6000 Instruction Manual (216 pages)

Decanter

Brand: GEA | Category: Industrial Equipment | Size: 8 MB

Table of Contents
3
About this Document
9
Application
10
Other Applicable Documents
10
Structure of the Safety References
10
Danger Signals
10
Target Groups
12
Operator
12
Skilled Worker
12
Trained Specialist
12
Additional Documentation
13
Training and Services
13
Safety Precautions
15
Intended Use
16
Reasonably Foreseeable Misuse
16
Qualification of the Personnel
17
Responsibility of the Plant Operator
17
Modifications to the Centrifuge
18
Requirements to be Met by Spare Parts and Consumables
18
Hazards through Products and Operating Materials
19
Description
21
Noise Emissions
22
Product Hazards
22
Hazards Caused by Cleaning Liquid
23
Hazards Due to Rotating Machine Parts
24
Personal Protective Gear
24
Meaning of the Safety Markings
26
Emergency Stop
29
Danger Areas
29
Nameplate
30
Safety Markings on the Product
31
Complete Product
32
Bowl
33
Varipond-P
35
Procedure for Setting the Varipond-P
37
Frame
39
Lubrication
39
Drive
40
Motor Control
41
Temperature Monitoring of the Bowl Bearings (Option)
42
Vibration Monitoring of the Decanter (Option)
42
Function of the Decanter
43
Technical Data
45
Ambient Conditions
46
Load on Foundation
47
Motor Data
48
Dimensioned Drawing
48
Transport and Storage
51
Safety During Transport
52
Storage Instructions for the Decanter
52
Drive Motors
53
Using Load-Suspension Devices Safely
53
Declaration of Conformity on Load Lifting Attachments
55
Load Fastening Points for the Hoist
56
Using Lifting Eye Bolts or Lifting Eye Nuts as Load Handling Devices
57
Assembly and Installation
59
Safety During Assembly and Installation
60
Required Documents for Planning the Installation
60
Environmental Requirements
61
Allow for Sufficient Space for Maintenance Work
61
Requirements to be Met by the Load Suspension Devices
62
Demands on the Configuration of the Installation
62
Requirements to be Met by Feed and Discharge Lines
62
Rating of Compensators
63
Configuration of the Liquid Chute
64
Configuration of the Solid Chute
64
Seals between Frame and Discharge Chute
66
Configuration of the Vent
68
Overflow on the Liquid Side
72
Flush Connections
72
Hydrohermetic System
72
Mechanical Seal
72
Compressed Air Connection
72
Inert Gas Connections
73
Special Aspects When Operating in Hot Conditions
73
Terminal Box Positions of the Electrical Components
74
Terminal Box Designations and Their Functions
75
Maintain Sufficient Space for Ventilating the Gearbox
76
Plan Space Requirements to Drain the Oil of the Drum Bearings
77
Viscosity Damper
78
Planning the Frame/Foundation
79
Transporting the Decanter
80
Decanter Installation and Alignment
83
Installation and Alignment of Decanter Sizes 3000 to 6000
83
Carry out Voltage Equalization
86
Decanter with Supply Cabinet
86
Connecting Three-Phase AC Motors
88
Checking the Direction of Rotation of the Motors
89
Fitting the Secondary Motor
90
Fitting the Main Motor
91
Fitting the Coupling
95
Fitting the Coupling (Type A)
95
Fitting the Coupling (Type B)
97
Connecting the Control
99
Connecting the Feed and Discharge Line Assemblies
100
Settings
101
Changing Speeds
102
Altering the Bowl Speed (Frequency Converter)
102
Altering the Differential Speed (Frequency Converter)
102
Mounting and Adjusting the Speed Sensors
103
Altering the Varipond-P® Setting
104
Calculating the Separating Zone Diameter
104
Replacing the Regulating Tubes
106
Commissioning
109
Safety During Commissioning
110
Checking the Starting Time of the Bowl
110
Checking the Run-Down Time of the Bowl
110
Checking the Direction of Rotation of the Bowl
111
Start-Up Check List
112
Performing a Test Run
114
Preparing for Re-Starting
114
Start the Centrifuge at Operating State Temperature
115
Operation
117
Safety During Operation
118
What Must be Kept in Mind When Using Third-Party Controls
120
Immediate Action in Case of Power Outage
120
Pre-Lubricating Bowl Bearings
121
Switching on the Decanter
121
Operation
122
Operation with Vibration Monitoring Equipment
123
Recommendations for Cleaning after Production
124
Shut-Down Program P&ID Flow Chart
124
Throughput
125
Recommended Standard Procedure
126
Valve Positions
127
Optional Varipond S - Flushing/Centripetal Pump Flushing
129
Thorough Cleaning
130
Flush Connections
130
Recommendations for Chemical Cleaning (CIP)
131
Recommended Parameters
131
P&ID with CIP Return
132
Identification of Connections and Components
134
Throughput
136
Recommended Standard Procedure
137
Valve Positions
141
Temporary Decommissioning
142
Restarting
142
Trouble Shooting
143
Safety When Eliminating Operating Malfunctions
144
Trouble Shooting
145
Maintenance
147
Safety Aspects During Maintenance
148
Regular Checks
149
Recurring Checks on Load Suspension Devices
149
Instructions on Handling Roller Bearings
150
Maintenance Schedule
151
After/During 1St Commissioning
152
After the First 500 Operating Hours
153
Daily
153
Monthly
154
Every 2000 Operating Hours, after 6 Months at the Latest
154
Every 4000 Operating Hours, after 12 Months at the Latest
155
Every 8000 Operating Hours, after 3 Years at the Latest
156
Every 16000 Operating Hours, after 3 Years at the Latest
157
Pay Attention to the Specifications of the Manufacturer
158
Product-Dependent Intervals
158
Lubricants
159
11.15.1 Table of Lubricants
159
Preservatives
159
Scroll
160
11.17.1 Admissible Wear to Scroll
160
Scroll Bearings
161
Oil Change (Scroll Bearing Liquid Side)
162
Bowl
164
Bowl Bearings
164
11.20.1 Emptying the Oil Collecting Chambers
165
Tensioning the Drive Belt
166
Gearbox
168
11.22.1 Drain the Gear Oil
170
11.22.2 Filling the Gear Oil
171
11.22.3 Deaerating the Gearbox
172
Motor Bearings
173
Repair
175
Avoiding Damage During Maintenance
176
Special Tools
176
Standard Tools
176
Screw Torques
177
Screw Torques in Newton Meters (Nm)
177
Screw Tightening Torques in Inch-Pound (Inlb)
178
Removing the Bowl
179
Removing the Coupling
184
Fitting the Bowl
185
Aligning the Ring Halves (Option)
190
Fitting the Catcher Upper Parts (Optional)
191
Removing the Scroll
192
Fitting the Scroll
194
Gearbox Service
195
Dismantlingthe Gear
195
Fitting the Gearbox
196
Gaskets
197
12.13.1 Radial Packing Rings
197
Removing the Main Motor
198
Removing the Secondary Motor
199
Replacing Belt Pulleys
200
Replacing the Motor Belt Pulley (Taper Lock Bush)
202
Decommissioning
203
Notes on Long-Time Storage of the Centrifuge and Individual Rotors
204
Decommissioning the Decanter
204
Painted Parts
204
Unpainted Areas and Galvanised Parts
205
Gearbox / Spare Gearbox
205
Drive Motors
205
Maintenance Schedule (Machine Shut-Down for a Prolonged Period)
206
Maintenance Work Once a Month
207
Maintenance Work Once a Year
207
Maintenance Work before Resuming Operation
207
Disposing of the Centrifuge
207
Disposing of Utilities
208
Disposing of Cleaning Fluids
209
Spare Parts
211
Use Only Genuine Spare Parts
212
Notes on Ordering Spare Parts
213
Storing Wear Parts and Operating Materials
214
Gaskets and Drive Belts
214
Roller Bearings
215
Lubricants
215

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