GBR Systems M-40 Manuals

Manuals and User Guides for GBR Systems M-40. We have 1 GBR Systems M-40 manual available for free PDF download: Operator's And Service Manual

GBR Systems M-40 Operator's And Service Manual

GBR Systems M-40 Operator's And Service Manual (161 pages)

GBR Systems M-40 No Envelope Mailer Operator & Service Manual

Brand: GBR Systems | Category: Digital Mailing system | Size: 4 MB

Table of Contents

Section a - Introduction

7
- Table of Contents
  7
- Section a - Introduction
  8
- Description of Operation
  8
  - A.1 Description of Operation
    8
- Setup
  11
- Emergency Stop
  11
  - A.2 Setup
    11
- Glue System Description
  12
- Theory of Operation
  14
- A.5A Programmable Logic Controller (PLC)
  14
  - A.5 Theory of Operation
    14
- A.5B Exit Conveyor
  15
- A.5C Sensor Input
  15
- Sensors
  16
- A.6A Feed Sensor
  16
- A.6B Double Detect Sensor
  16
- A.6C Feeder Encoder
  16
- A.6D Side Glue Sensor
  16
- A.6E Folder Encoder
  16
- A.6F Discharge Sensor
  16
- A.6G Flap Glue Sensors
  16
  - A.6 Sensors
    16
Table of Contents

17
- Section B Operation
  
  18
  - Directory of Page Files
    18
  - Touchscreen Operation & Maintenance
    19
  - B.2A Steps
    20
  - Touchscreen Operator Interface
    20
- B.3 Preventative Maint. Recommendation
  
  38
  - Glue Gun Adjustment
    38
  - Filling the Glue Tank
    39
  - Purging the Glue Guns
    41
  - B.7A Startup
    44
  - B.7B Fault Finding and Repair
    44
    
    B.7 Compressor Operation
    44
  - Compressor Operation
    44
  - B.7C Compressor Preventive Maintenance
    48
Section F Repair and Replacement

53
- Section F
  
  54
- Repair Analysis Procedures
  
  54
  - F.1A Initial Actions
    54
  - F.1B Drive Motor RAP
    55
  - F.1C Double Detection RAP
    55
  - F.1D Double Sheet RAP
    55
  - F.1E Paper Could Not be Fed RAP
    56
  - F.1D Paper Jam in Feeder RAP
    56
  - F.1E Small Sheet RAP
    58
  - F.1F Feeder Speed Is too Slow RAP
    58
  - F.1G Creeper Conveyor Motor RAP
    59
  - F.1H Incorrect Folds RAP
    59
- Repair and Replacement
  
  54
- Pm Procedure
  
  60
  - Feeder: Feed Belt
    60
  - Drive Rollers
    60
  - Auxiliary Belts
    60
  - Singulator Roller
    61
  - Pullout Roller
    61
  - 1/8" Red Belting
    61
  - Folder Flat Belts
    61
  - Folder Perf Knives
    62
Section G

64
- Section G Parts
  65
  - 700-27278-500, M-40 Top Assembly
    65
  - Cabinet Assembly
    66
  - Electronics Assembly
    66
  - Feeder Assembly
    72
  - 002B-18043, Auxiliary Feed Belts
    79
  - 750-27401-500, Creeper Conveyor
    81
  - 16631 Front Shaft Assembly
    82
  - 705-27642-500, Glue System, 4 Gun
    85
  - Glue System, 6 Gun
    86
  - Glue Tank Assembly
    86
  - Folder, 4 Plate
    91
  - Folder, 4 Plate
    96
  - Folder, 4 Plate
    97
  - Folder, 4 Plate
    98
  - Fold Plate 1
    101
  - 563-27998-500, Fold Plate 1, Z Fold Option
    103
  - 186-034007856, Paper Stop, Fold Plate
    105
  - 186-034004811, Fold Plate 2
    106
  - 186-034004812, Fold Plate 3
    107
  - 186-034004813, Fold Plate 4
    108
  - 563-27999-500, Fold Plate 4, Z Fold Option
    109
  - 186-034007855, Bypass Plate 2 & 4, Z Fold
    113
  - Exit Conveyor
    115
Table of Contents

126
- I.2A Correct Moisture Content
  127
- I.2B Storage
  127
- I.2C Moisture & Curl
  127
- I.2D Trial Run
  127
- I.2E Wire and Felt Side
  127
- Moisture Content
  127
- Price Vs Cost Effectiveness
  127
- Section I
  127
- I.3A the Rigidity or Bending Resistance of Paper
  128
- Paper Grain
  128
- Stiffness
  128
- Controlling Humidity
  129
- I.8A Mailroom Environment
  129
- Opacity
  129
- Paper Curl
  129
- Porosity
  129
- I.8B Adjusting Relative Humidity (RH)
  130
- I.8C Measuring Humidity
  130
- I.8D External Overloading
  130
- Paper Specifications
  130
- Paper Storage
  130
Section C Maintenance

134
- Daily Machine Maintenance Duties
  135
- Maintenance
  135
- Section C
  135
- C.2A Compressor Filters
  139
- Part Maintenance
  139
- Bimonthly Machine Maintenance Duties
  142
- Extended Shutdown and Reactivation
  143
- Purging the Glue Guns
  143
- Authorized Outside Service
  145
- C.6A Feeder Alarms
  145
- C.6B Folder Alarms
  146
Section D Adjustments

148
- Section D
  
  149
- Feeder
  
  149
  - D.1A Centering of the Feed Belt
    149
  - D.1B Setting Feed Belt Tension
    149
  - D.1C Auxiliary Feed Belts
    149
  - D.1D Singulating Area
    150
  - D.1E Positioning the Singulator Side Rails
    150
  - D.1F Singulator Roller
    150
- Folder
  
  153
  - D.2A Folder Plates
    153
  - D.2B Standard Folds
    154
  - D.2C Folder Roller Tension Adjust
    158
  - D.2D Perforating Knives
    158
  - D.2E Exit Conveyor
    159
  - D.2F Side Glue Application Adjustment
    159
  - D.2G Flap Glue System Adjustment
    160
  - D.2H Sensor Adjustment
    160

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