GBC CL-401 Manuals

Manuals and User Guides for GBC CL-401. We have 1 GBC CL-401 manual available for free PDF download: Service Manual

GBC CL-401 Service Manual (278 pages)

Brand: GBC | Category: Laminator | Size: 18 MB

Table of Contents
3
Safety
11
Safety Devices
11
Operational Safety
12
Important Safeguards
12
Introduction
13
Glossary of Acronyms
14
Specifications
15
Media Input from Printer
15
Serial Number
15
Supplies
15
User Interface
16
Home
16
Settings
17
User Functions
18
Cycle Cutter
18
Trim Film and Eject
18
Film Proof Test
18
Center Alignment
18
Margin
18
Skew
18
First Sheet
19
Language & Units
19
Cut Stick
19
Info
19
Laminator Cycles
19
Firmware
19
Service Menu
20
Enter Service Mode
20
User Functions
21
Cutter Blade
21
Sensors
21
Motors
21
Solenoids
22
Function Tests
22
Files
22
Options 1
23
Options 2
23
Alignment Offsets
23
Printers
23
Firmware Update / Save Logs
24
Max Bypass
25
Service Call Procedures
26
Tools Needed
27
Preventive Maintenance
27
Schedule
27
Cleaning
29
Exterior
29
Interior
29
Base
29
Trim Tray
30
Idler Roller
30
Steering Idler Roller and Springs
31
Drive Rollers
32
Steering Drive Rollers
33
Pressure Roller
34
Optical Sensor
36
Exit Panel (Inner)
37
Bypass Paper Path
38
Lamination Paper Path
39
Solenoid
40
Alignment Carriage Rails
42
Cutter Clutch
43
Cutter Outfield Baffle
45
Cutter Blade
46
Diverter Solenoid (SOL1) Assembly
47
Trim Diverter
48
Trim Diverter Solenoid (SOL8)
49
Chip Reader
50
Inspection
51
Door Latch
51
Idler Roller and Idler Springs
52
Panel Latch
53
Paper Path Timing Belt
54
Cutter Blade
55
Cut Stick
56
Cartridge Rail
57
Cartridge Tray
58
Cartridge Frame
59
Troubleshooting
60
Initial Troubleshooting
62
Advanced Jam Clearing
63
Roller Wraps
63
Lamination Quality
64
Film Refill
64
White Rings
64
Hub Position
64
Paper Position
64
Center Alignment
64
Margin
65
Skew
66
Film Alignment
67
Pressure Roller Line
67
Wrinkles
68
Paper
68
Film
68
Curl
69
Cross Path
69
Film Flow
69
Poorly Sealed Edge
69
Incomplete Cuts
69
Angled Cuts
70
Bubbles / Trapped Particles
70
Dog Ears
71
Adhesive Marks
71
Operator Messages
72
Troubleshooting by LCD Message
73
Close Door
73
Check Cartridge
74
Trim Tray out - Message
75
Trim Tray out - no Message
75
Trim Tray Full
76
Troubleshooting by Error Code
77
E423: Unexpected Cut
77
E451: Check Cartridge
77
Fault Codes
78
Fault: no Film at Cutter
78
Fault: Laminator Drawer out
78
Fault: no Supply
78
Fault: Trim Purge Blocked
78
Power Faults
79
No AC Power
79
No DC Power
81
User Interface Is Dark
83
Paper Jams
84
Checking for Obstructions
84
Cutter Jams
86
Clutch
88
Jam Codes
89
J1XX Jams
90
J2XX Jams
91
J3XX Jams
92
J4XX Jams
93
J408: Pressure Roller Jam
93
J422: Film Timeout at Cutter
93
J423: no Film at Cutter
94
J424:Unexpected Trail Edge
94
J5Xx Jams
95
J514: no Sheet at Exit
95
Jam: Cutter Knife down
96
Resetting the Film Cartridge
97
Sensor Checks
99
Sensor Cables
101
Sensors S1 to S5, S25 to S27
102
Sensor 1B - Cutter
104
Sensors S6 to S10
105
Sensor S11 to S15
106
Sensor S28 Align Home Sensor
107
Sensor S29 Trim Tray
108
Solenoid Checks
109
Solenoid SOL1, SOL8
109
Solenoid SOL6
109
Solenoids SOL2 - SOL3
110
Alternate Solenoid Inspection Method
110
Stepper Motor Checks
112
AC Motor Check
114
Repair Procedures
115
Precautions
117
Tools Needed
117
Work Environment
117
Pre-Requisites
118
Rear Cover
118
Undock the Laminator
118
Dock the Laminator
119
Cabinet
120
Top Cover
120
Front Door
121
Bottom Hinge Bracket
121
Panel Open Magnet
122
Door Latch
123
Interlock Switch
124
Upstream Rear Side Cover
125
Left Side Cover
125
Downstream Rear Side Cover
126
LCD Display
127
Casters
128
Docking Brackets
128
Exhaust Fan
129
Paper Path Lower Entrance Panel
131
Paper Path
131
Lower Entrance Panel
131
Lower Exit Panel
132
Inner Entrance Panel
133
Entrance Idler Panel
134
Entrance Drive Panel
136
Exit Idler Panel
137
Drive Exit Panel
139
Hinged Exit Panel
141
Upper Bypass Panel
142
Lower Bypass Panel
143
Bypass Diverter
144
Panel Close Magnet
145
Idler Roller
146
Idler Panel Mount Bracket
147
Flange Ball Bearing
148
Snap-In Bearing
149
Bearing Housing
150
Drive Idler Roller
151
Timing Pulley
151
Timing Belts
152
132T Timing Belt
152
Timing Belt
153
Timing Belt
154
Drive Roller Assembly
155
Stepper and Mount Assembly
157
Paper Path Sensors
158
Sensors: S1, S25, S26 and S27
159
Sensors: S1B, S22 and S24
159
Sensors: S2, S3, S4, S5
161
Sensor S28
162
Sensors 6 through 10
163
Sensors 11 through 15
164
M1-7, M9 Motor Driver (Stepper Board)
165
M8 Motor Driver (Stepper Board)
166
Solenoids
167
Diverter (SOL1 and SOL8)
168
Entrance Idler (SOL2 and SOL3)
169
Anti-Static Brush
170
Cutter Module
171
Motor
171
Belt
171
Clutch
172
Blade
174
Cutter Shaft Ball Bearing
175
Cutter Encoder
176
Trim Tray
178
Trim Tray Home Switch
178
Trim Level Emitter
179
Trim Level Receiver
179
Steering Module Alignment Module
180
Steering Module
180
Alignment Module
180
Laminator Alignment Stepper Motor, Pulley and Bracket
182
Alignment Carriage Sub-Assy
183
Steering Stepper Motor
186
Steering Motor Belt (65 Groove)
188
Steering Drive Roller Shaft
189
Steering Idler Panel Weldment
190
Steering Idler Roller Assembly
191
Steering Idler Roller Bearing
193
Steering Drive Panel Weldment
194
Laminator Module
195
M8 Motor Driver
195
Cartridge Rail Plate
198
Rollers
199
Lower
199
Pressure
200
Locking Mechanism
201
Handle
202
Clamps
203
Alignment Sensor Bracket
205
Electronics & Controls Repair Procedures
207
24V Power Supply
207
AC Filter
208
Main Control Board
209
Communication Board
210
Chip Reader
210
Bracket
211
Breakout Board
211
Adjustments
213
Precautions
214
Pre-Requisites
214
Rear Cover
214
Removal
214
Installation
214
Tools Needed
214
Door Latch
215
Solenoids
216
Diverter Solenoid (SOL1)
216
Trim Diverter Solenoid (SOL 8)
217
Cartridge
218
Stop Magnet
218
Cartridge Foot
219
Stop Bracket
219
Rail Height
221
Paper Path
222
Magnets
222
Pressure Roller Idler
223
Timing Belts
224
Steering Sub-Assembly
224
Timing Belt
224
Timing Belt
225
132T Timing Belt
226
Timing Belt
227
Steering Motor Belt
228
Idler Panel Magnetic Latches
229
Drive Panel
230
Entrance Drive Panel
230
Exit Drive Panel
231
Lower Bypass Panel
233
Cutter Module
234
Motor Belt Tension
234
Clutch Indexing
235
Pivot
236
Connecting Rod Length
237
Connecting Rod Spring
239
Lamination Drawer
241
Alignment Pin
241
Drawer Switch
242
Cut Stick
242
Locking Mechanism Springs
243
Drawer Latch
244
Sensors
245
S1B - Cutter
245
Parts List
246
1.1 Final Assembly
247
PL 1.2 Covers
248
PL 2.1 Frame Assembly
249
2.2 Front
250
PL 2.3 Rear
251
2.4 Drive Rollers
252
2.5 Internal Parts
253
2.9 Belts
254
Paper Path
255
3.2 Entrance Idler Panel
255
3.3 Entrance Corner Panel
256
3.4 Exit Idler Panel
257
3.5 Upper Bypass Panel
258
3.6 Disengaging Roller Solenoid
259
Drawer
260
4.1 Cutter
260
PL 5.1 Laminator
261
PL 6.1 Electronics
262
PL6.2 Cable Part Number Index
263
7 Kits
265
Installation Kit Items
265
Cutter
268
Clutch
277
Wiring
278

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GBC CL-401 Service Manual (278 pages)

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