GAS GAS F0403XN Manuals

Manuals and User Guides for GAS GAS F0403XN. We have 1 GAS GAS F0403XN manual available for free PDF download: Owner's Manual

GAS GAS F0403XN Owner's Manual (137 pages)

Brand: GAS GAS | Category: Motorcycle | Size: 21 MB

Table of Contents
4
Means of Representation 1
7
Symbols Used
7
Formats Used
7
Safety Advice
8
Use Definition - Intended Use
8
Misuse
8
Degrees of Risk and Symbols
8
Tampering Warning
9
Safe Operation
9
Protective Clothing
9
Work Rules
10
Environment
10
Owner's Manual
10
Important Notes 3
11
Manufacturer and Implied Warranty
11
Fuel, Auxiliary Substances
11
Spare Parts, Accessories
11
Service
11
Figures
11
Customer Service
11
View of Vehicle
12
View of Vehicle, Front Left (Example)
12
View of Vehicle, Rear Right (Example)
13
Serial Numbers
14
Vehicle Identification Number
14
Type Label
14
Engine Number
14
Fork Article Number
14
Controls 6
15
Clutch Lever
15
Hand Brake Lever
15
Throttle Grip
15
Magnetic Switch (Option: Not Homologized)
15
Stop Button (Option: Homologized)
16
Light Switch (Option: Not Homologized)
16
Light Switch (Option: Homologized)
16
Horn Button (Option: Homologized)
17
Turn Signal Switch (Option: Homologized)
17
Map Switch (Option: Not Homologized)
17
Overview of Indicator Lights (Option: Homologized)
17
Steering Lock (Option: Homologized)
18
Fuel Tap
18
Choke Button (Option: Not Homologized)
18
Choke Lever (Option: Homologized)
18
Shift Lever
19
Kick Starter Lever
19
Foot Brake Lever
19
Side Stand
20
Locking the Steering (Option: Homologized)
20
Unlocking the Steering (Option: Homologized)
20
Opening the Fuel Tank Filler Cap
21
Closing the Fuel Tank Filler Cap
21
Combination Instrument (Option: Homologized)
22
Overview
22
Activation
22
Messages on the Combination Instrument
22
Setting the Combination Instrument
22
Setting Kilometers or Miles
23
Setting the Clock
24
Setting the Service Display
24
Speed, Time, and DST Distance 1
25
Speed, Time, and DST2 Distance 2
25
AVG Average Speed, ART Operating Hours, and ODO Total Distance Covered
26
Preparing for Use 8
27
Advice on Preparing for First Use
27
Running in the Engine
28
Preparing the Vehicle for Difficult Operating Conditions
28
Riding Instructions 9
29
Checks and Maintenance Measures When Preparing for Use
29
Starting
29
Starting off
30
Shifting, Riding
30
Braking
31
Stopping, Parking
31
Transporting
32
Refueling
32
10 Service Schedule
34
Additional Information
34
11 Tuning the Chassis
36
Checking the Basic Chassis Setting with the Rider's Weight
36
Adjusting the Rebound Damping of the Shock Absorber
36
Adjusting the Compression Damping of the Shock Absorber (All GP Models)
37
Measuring the Dimension of the Rear Wheel Unloaded
37
Checking the Static Sag of the Shock Absorber
38
Adjusting the Spring Preload of the Shock Absorber
38
Checking the Riding Sag of the Shock Absorber
40
Adjusting the Riding Sag
40
Basic Setting of the Fork
41
Adjusting the Rebound Damping of the Fork
41
Adjusting the Compression Damping of the Fork (All GP Models)
41
Adjusting the Spring Preload of the Fork
42
Adjusting Fork Fluid Barrier
42
12 Service Work on the Chassis
44
Raising the Motorcycle with a Lift Stand
44
Removing the Motorcycle from the Lift Stand
44
Cleaning the Dust Boots of the Fork Legs
44
Removing the Fork Legs
45
Installing the Fork Legs
46
Removing the Lower Triple Clamp
46
Installing the Lower Triple Clamp
48
Checking the Steering Head Bearing Play
49
Adjusting the Steering Head Bearing Play
50
Lubricating the Steering Head Bearing
52
Removing the Headlight Mask
52
Installing the Headlight Mask
53
Checking the Headlight Setting (Option: Homologized)
54
Removing the Front Fender
55
Installing the Front Fender
55
Removing the Rear Fender
55
Installing the Rear Fender
56
Removing the Shock Absorber
56
Installing the Shock Absorber
56
Removing the Air Filter Box
57
Installing the Air Filter Box
58
Removing the Air Filter
58
Installing the Air Filter
59
Cleaning the Air Filter and Air Filter Box
60
Removing the Manifold
61
Installing the Manifold
62
Removing the Main Silencer
63
Installing the Main Silencer
63
Changing the Glass Fiber Yarn Filling of the Main Silencer
64
Removing the Fuel Tank
66
Installing the Fuel Tank
67
Checking the Chain for Dirt
68
Cleaning the Chain
68
Checking the Chain Tension
69
Adjusting the Chain Tension
70
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
71
Checking the Frame
71
Checking the Link Fork
71
Checking the Rubber Grip
71
Checking the Free Travel of the Clutch Lever
72
Adjusting the Free Travel of the Clutch Lever
72
Adjusting the Basic Position of the Clutch Lever
72
Checking/Correcting the Fluid Level of Hydraulic Clutch
73
Changing the Hydraulic Clutch Fluid
73
Brake System 13
75
Checking the Free Travel of the Hand Brake Lever
75
Adjusting the Free Travel of the Hand Brake Lever
75
Adjusting the Basic Position of the Hand Brake Lever
75
Removing Front Brake Disc Guard
76
Installing the Front Brake Disc Guard
76
Removing Front Brake Caliper
76
Installing the Front Brake Caliper
76
Checking the Front Brake Fluid Level
77
Adding Front Brake Fluid
77
Checking that the Brake Linings of the Front Brake Are Secured
79
Changing the Brake Linings of the Front Brake
79
Checking Brake Discs
81
Checking the Free Travel of the Foot Brake Lever
82
Adjusting the Basic Position of the Foot Brake Lever
82
Checking the Rear Brake Fluid Level
83
Adding Rear Brake Fluid
83
Checking that the Brake Linings of the Rear Brake Are Secured
85
Changing the Rear Brake Linings
86
Wheels, Tires 14
89
Removing the Front Wheel
89
Installing the Front Wheel
89
Removing the Rear Wheel
90
Installing the Rear Wheel
91
Checking the Tire Condition
92
Checking Tire Pressure
93
Checking the Spoke Tension
93
Electrical System 15
95
Diagnostics Connector
95
Changing the Headlight Bulb (Option: Homologized)
95
Changing the Position Light Lamp (Option: Homologized)
96
Changing the Turn Signal Bulb (Option: Homologized)
97
Cooling System 16
99
Checking the Coolant Level
99
Checking the Antifreeze and Coolant Level
100
Draining the Coolant
101
Refilling with Coolant
102
Changing the Coolant
103
Tuning the Engine 17
105
Checking the Play in the Throttle Cable
105
Adjusting the Play in the Throttle
105
Cable
105
Carburetor Tuning
106
Carburettor - Idle Speed
108
Carburetor - Adjusting the Idle
108
Checking the Basic Position of the Shift Lever
109
Adjusting the Basic Position of the Shift Lever
109
18 Service Work on the Engine
110
Emptying the Carburetor Float Chamber (Option: Not Homologized)
110
Checking the Gear Oil Level
111
Adding the Gear Oil
111
Changing the Gear Oil
111
Cleaning, Care
113
Cleaning the Motorcycle
113
Storage 20
115
Preparing for Use after Storage
116
Troubleshooting 21
117
Technical Specifications
119
Engine
119
Engine Tightening Torques
119
Carburetor
120
Option: Homologized
120
Option: Not Homologized
120
Capacities
121
Gear Oil
121
Coolant
121
Fuel
121
Chassis
121
Electrical System
122
Tires
122
Fork
122
All RACING Models
122
All GP Models
123
Shock Absorber
123
All RACING Models
123
Chassis Tightening Torques
124
23 Substances
126
Auxiliary Substances
128
25 Standards
130
Index of Special Terms
131
List of Abbreviations
132
List of Symbols
133
Yellow and Orange Symbols
133
Green and Blue Symbols
133
Index
134

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GAS GAS F0403XN Owner's Manual (137 pages)

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