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ELECTRA-SAVER EAY99G
Gardner Denver ELECTRA-SAVER EAY99G Manuals
Manuals and User Guides for Gardner Denver ELECTRA-SAVER EAY99G. We have
1
Gardner Denver ELECTRA-SAVER EAY99G manual available for free PDF download: Operating And Service Manual
Gardner Denver ELECTRA-SAVER EAY99G Operating And Service Manual (78 pages)
STATIONARY BASE-MOUNTED COMPRESSOR
Brand:
Gardner Denver
| Category:
Air Compressor
| Size: 1 MB
Table of Contents
Maintain Compressor Reliability and Performance with Genuine Gardner Denver Compressor Parts and Support Services
3
Instructions for Ordering Repair Parts/Remanufactured Airends
3
Warning - Prohibition - Mandatory Label Information
4
Safety Precautions
6
Table of Contents
7
Index
8
List of Illustrations
10
Section 1 General Information
11
Figure 1-1 - Compression Cycle
11
Figure 1-2 - Control Box
12
Figure 1-3 - View of Water Cooled Unit with Aftercooler (Less Enclosure) Compressor - Reservoir End
13
Figure 1-4 - View of Water Cooled Unit with Aftercooler (Less Enclosure) Reservoir Side
13
Figure 1-5 - View of Water Cooled Unit with Aftercooler (Less Enclosure) Compressor - Motor Side
14
Figure 1-6 - View of Water Cooled Unit with Aftercooler (Less Enclosure) - Motor End
14
Figure 1-7 - Air/Oil Flow Diagram
15
Section 2 Installation
16
Figure 2-1 - Typical Compressor Room
17
Figure 2-2 - Air Flow Chart
17
Figure 2-3 - Cold Weather Installation
19
Figure 2-4 - Inlet Line Lengths
20
Figure 2-5 - Heat Exchanger (Oil Cooler) Approximate Water Flow
21
Figure-2-6 - Aftercooler Approximate Water Flow
21
Figure 2-7 - Parallel Piping (Standard Package)
22
Figure 2-8 - Series Piping (Customer Piped, Optional)
23
Section 3 Starting & Operating Procedures
26
Operation Adjustment
29
Section 4 Controls & Instrumentation
31
Figure 4-1 - Key Pad
32
Figure 4-2 - Schematic Tubing Diagram
33
Figure 4-3 - Blowdown Valve
34
Figure 4-4 - Minimum Discharge Pressure/Check Valve
34
Figure 4-5 - Inlet Valve
35
Figure 4-6 - Shuttle Valve
36
Figure 4-7 - Turn Valve
37
Figure 4-8 - Control Schematic - Compressor at Full Load
40
Figure 4-9 - Control Schematic - Compressor Fully Unloaded - Constant Speed Mode
41
Figure 4-10 - Control Schematic - Compressor Fully Unloaded - Low Demand Mode
42
Figure 4-11 - Wiring Diagram - Less Starter (Air-Cooled / Water-Cooled) - 200, 230, 380, 460 Volt
43
Figure 4-12 - Wiring Diagram - Less Starter (Air-Cooled / Water-Cooled) - 575 Volt
45
Section 5 Lubrication Oil Cooler, Oil Filter & Separator
47
Figure 5-1 - Dew Point Chart °F
49
Figure 5-2 - Dew Point Chart °C
49
Figure 5-3 - Flow Diagram - Air/Oil System
50
Figure 5-4 - Oil Flow Diagram - Remote Overhead Mounted Cooler
51
Figure 5-5 - Cooler Drain Detail
52
Figure 5-6 - Oil Change Interval
55
Filling Oil Reservoir
57
Figure 5-7 - Approximate Oil System Capacities
57
Figure 5-8 - Compressor Main Oil Filter
59
Figure 5-9 - Thermostatic Mixing Valve Element
60
Figure 5-10 - Water Control Valve
61
Figure 5-11 - Oil Separator
63
Figure 5 12 - Ambient Temperatures
66
Section 6 Air Filter
67
Section 7 Coupling
69
Figure 7-1- INSTALLATION of COUPLING CUSHIONS
69
Section 8 Maintenance Schedule
72
Service Checklist
72
Section 9 Troubleshooting
74
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