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943-TGX-CE
User Manuals: Galvanic Applied Sciences 943-TGX-CE Gas
Manuals and User Guides for Galvanic Applied Sciences 943-TGX-CE Gas. We have
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Galvanic Applied Sciences 943-TGX-CE Gas manual available for free PDF download: Operation Manual
Galvanic Applied Sciences 943-TGX-CE Operation Manual (151 pages)
Automatic Process UV Spectrophotometer for Tail Gas Analysis
Brand:
Galvanic Applied Sciences
| Category:
Measuring Instruments
| Size: 7 MB
Table of Contents
Table of Contents
3
Repaired Products
13
Limitation of Remedy and Liability
13
943-Tgx-Ce Tail Gas Analyzer Introduction
14
Analytical Method
14
Overview
14
Analyzer Design
15
Figure 1: Model 943-Tgx-Ce
16
Sample Handling System
16
System Operating Control
17
Contents of this Manual
18
Section 2 Installation
19
Receiving the System
19
Environmental Requirements
19
Electrical Requirements
19
Space Requirements
19
Table 1: Ambient Temperature Range
19
Temperature
19
Area Classification
20
Instrument Air
20
Steam
20
Unpacking
20
Table 2: Steam Supply Requirements
20
Installation Procedure
21
Figure 2: Mounting Dimensions
22
Mounting of the Analyzer System
22
Figure 3: Service Connections
23
Mating of the Process and Analyzer System Flanges
23
Figure 4: Hole Plug in Oven Cabinet Removed
24
Installation of the Sample Probe
24
Figure 5: Oven Enclosure Tubing Removed
25
Figure 6: Inserting the Sample Probe
25
Figure 7: Oven Enclosure Tubing Reinstalled
26
Connection of the AC Power Service
27
Figure 8: Location of Ac Power Connection in Purge Controller Box
27
Connection of the Analog Signal Cables
28
Figure 9: Location of Signal Disconnect Junction Box
28
Connection of the Digital Signal Cables
29
Connection of the Instrument Air
29
Figure 10: Location of Instrument Air Regulator
30
Figure 11: Control Cabinet Purge Control Box
30
Connection of Steam
31
Section 3 Operation
32
Overview
32
Figure 12: Location of Air Flow Control Valves in Oven Cabinet
32
Power up Procedure
33
Figure 13: Sample System Flow Diagram
33
Epcu Bypass
34
Disable System Bypass - Area Safe (Non-Explosive)
35
Enable EPCU Bypass
35
Disable System Bypass - Area Hazardous (Explosive)
36
Flow Control Settings
36
Cabinet Cooler Air Valve
36
Figure 14: Location of Vortex Cooler and Cooler Air Valve
36
Condenser Cooling Air Flow Adjust Valve
37
Figure 15: Sample Probe
37
Zero Air Flow Adjust Valve
38
Aspirator Drive Air Flow Adjust Valve
39
Figure 16: Measurement Cell Block (Exploded View)
39
System Regulator
40
Analyzer Outputs
40
Analog Outputs
40
Digital Outputs (Relays)
41
Status
41
Table 3: Status Relay States
41
Mode
42
Service
42
Table 4: Service Relay States
42
Table 5: Mode Relay States
42
Control
43
Table 6: Control Relay States
43
Section 4 Local System Control
44
Overview
44
Using the Local Display and Handheld Keypad
44
Figure 17: Local Display User Interface
44
Local Display User Interface
44
Figure 18: Handheld Keypad
45
The Handheld Keypad
45
Analysis 1 Panel
46
Figure 19: Online / Offline Mode Toggle
46
Online / Offline Mode Toggle
46
Table 7: Keypad Grey Key Functions
46
Air Demand
47
Concentration Fields
47
Figure 20: Analysis 1 Concentration Fields
47
Figure 21: Air Demand Value and Trend
48
Relay Indicator Fields
48
Figure 22: Relay Indicators
49
Figure 23: Manual Zero Control
49
Manual Zero
49
Back Purge Indicator and Control
50
Figure 24: Back Purge Indicator and Manual Controls
50
Analysis 2 Panel
51
Figure 25: Analysis 2 Panel
51
Online / Offline Mode Toggle
51
Concentrations, Air Demand, and Trend Graph
52
Figure 26: Online / Offline Mode Toggle
52
Figure 27: Data Fields and Trend Graph
52
System Operating Parameters
52
Indicators Panel
53
Figure 28: System Operating Parameters
53
Table 8: System Operating Parameters
53
Figure 29: Indicators Panel
54
Fault Conditions
55
Table 10: Analyzer Warnings
55
Table 9: Analyzer Faults
55
Warning Conditions
55
Spectrum Panel
56
Figure 30: Spectrum Panel
56
Figure 31: Spectrometer Parameters
56
Figure 32: Integration Period Dialog Box
57
Table 11: Spectrometer Parameters
57
Factory Reference
58
Figure 33: Factory Reference
58
Absorbance Panel
59
Figure 34: Absorbance Panel
59
Figure 35: Absorbance Spectrum for H 2 S
60
Figure 36: Absorbance Spectrum for so 2
60
Configuration (Config) Panel
61
Figure 37: Outputs Sub-Panel
61
Outputs
61
Calculation Sub-Panel
62
Table 12: Analog Output Parameters
62
Calculation Parameters
63
Figure 38: Calculation Sub-Panel
63
Cell Length
64
Table 13: Calculation Parameters
64
Analysis 1 and 2 Trend Graph Ranges
65
Display
65
Figure 39: Display Sub-Panel
65
Fixed Temperature and Pressure
65
Sample and Zero Sample Rate
65
Backlight Adjustment
66
Figure 40: Timers / Alarms Sub-Panel
66
Timers/Alarms Sub-Panel
66
Table 14: Timers Parameters
67
Temperature Control
67
Timers
67
Table 15: Temperature Control Parameters
68
Alarms
69
Network Sub Panel
69
Table 16: Alarms Parameters
69
Direct Connect
70
Figure 41: Network Sub -P
70
Figure 42: Control Board
70
Network
71
Section 5 Web - Based Graphical User Interface (Gui)
73
Overview
73
Figure 43: Brimstone Web
73
Analysis Section
74
Analysis Page
74
Figure 44: Navigationm
74
Figure 45: Analysis Section
75
Table 17: Value Display Parameters
75
Value Display
75
Relay Indicators
76
Status and Control
76
Table 18: Status and Control
76
Air Demand and H2S/SO2 Trends
77
Table 19: Relay Indicators
77
Calibration Matrix Page
78
Figure 46: Trend Graph Y-A
78
Figure 47: Spectrometer
78
Figure 48: Calibration Matrix
79
Indicators Page
79
Figure 49: Indicators Page
80
Table 20: Analyzer Faults
80
Figure 50: Spectrum Page
81
Spectrum Page
81
Table 21: Analyzer Warnings
81
Figure 51: Spectrum Curve
82
Table 22: Spectrum Parameters
82
Absorbance Page
83
Figure 52: Set Integration
83
Figure 53: Absorbance Page
84
Figure 54: Absorbance Curve
84
Figure 55: Absorbances
85
Figure 56: Absorbances
85
Configuration Section
86
Figure 57: Configurationp
86
Parameters Page
86
Table 23: Parameters Page Colour Code
86
Table 24: Configuration Parameters
87
Figure 58: Login Dialog Box
88
Figure 59: Modbus Page
89
Modbus Page
89
Table 25: Modbus Communication Parameters
90
Figure 60: Modbus Typed
91
Table 26: Available Modbus Points
91
Enron Modbus Format
92
Figure 61: Editing a Modbus
92
Table 27: Modbus List Columns
92
Figure 62: Enron Modbusf
93
Figure 63: Modicon 16 Format
93
Modicon 16 Format
93
Modicon with Floating Point Format
94
Factory Section
94
Figure 64: Modicon 32 Format
94
Table 28: Factory Parameters Colour Code
95
Table 29: Factory Parameters
95
Changing the Passwords
97
Help Section
97
Drawing Page
97
Figure 66: Change Password
97
Figure 67: Password Entry
97
Figure 68: Revision History
98
Revision History Page
98
User Manual Page
98
Section 6 Maintenance
99
Overview
99
Routine Preventative Maintenance
99
Visual Inspection of Key Operating Parameters
99
Maintenance Check out Procedure
100
Table 30: Normal Operating Parameter and Indicator Conditions
100
Table 31: Maintenance Record Sheet
102
Changing the Anti-Solarant Solution
103
Figure 69: Replacing Thea
104
Optimizing the Spectrometer Signal
105
Automated Optimization
106
Manual Optimization
106
Section 7 Service
108
Overview
108
Indicators Panel Troubleshooting
108
Figure 70: Indicators Panel
108
Table 32: Analyzer Fault / Warning Troubleshooting
109
Testing and Replacement of the Optical Fibres
110
Figure 71: Location of Cell
111
Troubleshooting the Uv Source Lamp
113
Table 33: Lamp Troubleshooting
114
Figure 72: Uv Lamp Enclosure
115
Figure 73: Uv Lamp Enclosure
116
Figure 74: Uv Lamp Orientation
117
Measurement Cell Block Removal
118
Figure 75: Oven Enclosure
119
Cell Windows Cleaning / Replacement
120
Figure 76: Measurementc
120
Measurement Cell Installation
122
Steam Purging the Sample Probe
123
Spectrometer Replacement
125
Figure 77: Spectrometer
126
Figure 78: Utility Page
127
Figure 79: Spectrometerc
128
Section 8 the Product Quality Assurance Program
129
Overview
129
Overall System Identification
129
Qa Document Package Check List and Requirements
130
Table 34: Document Package Checklist
130
Figure 80: Mounting Ands
131
Section 9 Drawings
131
Figure 81: Oven Cabinetd
132
Figure 82: Control Cabinet
133
Figure 83: Power , Steam , a
134
Figure 84: Ac Wiring Schematic
135
Figure 85: DC Signals Andw
136
Figure 86: Flow Diagram
137
Section 10 Specifications
138
Section 11 Recommended Spare Parts
139
Table 35: Recommended Spare Parts - 1 Year Kit
139
Table 36: Recommended Spare Parts - 2 Year Kit
139
Section 12 Input / Output (Io) Board Configuration
140
Io Board Web Gui
140
Figure 87: Io Board Web
140
Status Page
141
Figure 88: Status Page
141
Table 37: IO Board Web GUI Pages
141
Manual Override Page
142
Table 38: Status Page Sections
142
Analog Output Calibration and Testing
143
Figure 89: Manual Override
143
Figure 90: Analog Outputt
144
Testing Digital Outputs
145
Testing the Digital Input
145
Figure 91: Relay Connection
146
Index
147
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