galvanic 943-TGX Tail Gas Analyzer Manuals

galvanic 943-TGX Tail Gas Analyzer Manuals

Manuals and User Guides for galvanic 943-TGX Tail Gas Analyzer. We have 1 galvanic 943-TGX Tail Gas Analyzer manual available for free PDF download: Operation Manual

galvanic 943-TGX Operation Manual

galvanic 943-TGX Operation Manual (148 pages)

Hybrid Automatic Process UV Spectrophotometer for Tail Gas Analysis

Brand: galvanic | Category: Measuring Instruments | Size: 8.02 MB

Table of Contents

Table of Contents
3
Repaired Products

13
Limitation of Remedy and Liability

13
- 943-Tgx
  14
- Analytical Method
  14
- Overview
  14
- Analyzer Design
  15
- Figure 1: Model 943-TGX (Hybrid)
  16
- Sample Handling System
  16
- Contents of this Manual
  17
- System Operating Control
  17
- Section 2 Installation
  19
- Section 3 Operation
  32
  - Overview
    32
  - Figure 13: Location of Air Flow Control Valves in Oven Cabinet
    32
  - Flow Control Settings
    33
    
    Cabinet Purge Air Flow Adjust Valve
    33
    
    Figure 14: Sample System Flow Diagram
    33
    
    Cabinet Cooler Air Valve
    34
    
    Figure 15: Location of Vortex Cooler
    34
    
    Condenser Cooling Air Flow Adjust Valve
    35
    
    Figure 16: Sample Probe
    35
    
    Zero Air Flow Adjust Valve
    36
    
    Aspirator Drive Air Flow Adjust Valve
    37
    
    Figure 17: Measurement Cell Block (Exploded View)
    37
    
    System Regulator
    38
  - Analyzer Outputs
    38
    
    Analog Outputs
    38
    
    Digital Outputs (Relays)
    39
    
    Status
    39
    
    Table 3: Status Relay States
    39
    
    Mode
    40
    
    Service
    40
    
    Table 4: Service Relay States
    40
    
    Table 5: Mode Relay States
    40
    
    Control
    41
    
    Loss of Purge
    41
    
    Table 6: Control Relay States
    41
- Section 4 Local System Control
  43
  - Overview
    43
  - Using the Local Display and Handheld Keypad
    43
    
    Figure 18: Local Display User Interface
    43
    
    Local Display User Interface
    43
    
    Figure 19: Handheld Keypad
    44
    
    Table 7: Keypad Red Key Functions
    44
    
    The Handheld Keypad
    44
  - Analysis 1 Panel
    45
    
    Concentration Fields
    45
    
    Figure 20: Online / Offline Mode Toggle
    45
    
    Online/Offline Mode Toggle
    45
    
    Air Demand
    46
    
    Figure 21: Analysis 1 Concentration Fields
    46
    
    Figure 22: Air Demand Value and Trend
    46
    
    Figure 23: Relay Indicators
    47
    
    Figure 24: Manual Zero Control
    47
    
    Manual Zero
    47
    
    Relay Indicator Fields
    47
    
    Back Purge Indicator and Control
    48
  - Analysis 2 Panel
    49
    
    Figure 25: Back Purge Indicator and Manual Controls
    49
    
    Figure 26: Analysis 2 Panel
    49
    
    Concentrations, Air Demand, and Trend Graph
    50
    
    Figure 27: Online / Offline Control
    50
    
    Figure 28: Data Fields and Trend Graph
    50
    
    Online / Offline Control
    50
    
    System Operating Parameters
    51
  - Indicators Panel
    51
    
    Figure 29: System Operating Parameters
    51
    
    Table 8: System Operating Parameters
    51
    
    Figure 30: Indicators Panel
    52
    
    Fault Conditions
    53
    
    Table 10: Analyzer Warnings
    53
    
    Table 9: Analyzer Faults
    53
    
    Warning Conditions
    53
  - Spectrum Panel
    54
    
    Figure 31: Spectrum Panel
    54
    
    Figure 32: Spectrometer Parameters
    54
    
    Table 11: Spectrometer Parameters
    55
    
    Factory Reference
    56
    
    Figure 33: Integration Period Dialog Box
    56
    
    Figure 34: Factory Reference
    56
  - Absorbance Panel
    57
  - Figure 35: Absorbance Panel
    57
  - Figure 36: Absorbance Spectrum for H 2 S
    58
  - Figure 37: Absorbance Spectrum for so 2
    58
  - Config Panel
    59
    
    Figure 38: Outputs Sub-Panel
    59
    
    Outputs
    59
    
    Table 12: Analog Output Parameters
    60
    
    Calculation Parameters
    61
    
    Calculation Sub-Panel
    61
    
    Figure 39: Calculation Sub-Panel
    61
    
    Cell Length
    62
    
    Table 13: Calculation Parameters
    62
    
    Analysis 1 and 2 Trend Graph Ranges
    63
    
    Display
    63
    
    Figure 40: Display Sub-Panel
    63
    
    Fixed Temperature and Pressure
    63
    
    Sample and Zero Sample Rate
    63
    
    Backlight Adjustment
    64
    
    Figure 41: Timers / Alarms Sub-Panel
    64
    
    Timers/Alarms Sub-Panel
    64
    
    Table 14: Timers Parameters
    65
    
    Temperature Control
    65
    
    Timers
    65
    
    Table 15: Temperature Control Parameters
    66
    
    Alarms
    67
    
    Table 16: Alarms Parameters
    67
    
    Direct Connect
    68
    
    Figure 42: Network Sub -P
    68
    
    Network
    68
    
    Network Sub Panel
    68
    
    Figure 43: Controller Board
    69
- Section 5 Web - Based Graphical User Interface (Gui)
  70
  - Overview
    70
  - Figure 44: Brimstone Web
    70
  - Analysis Section
    71
    
    Analysis Page
    71
    
    Figure 45: Navigationm
    71
    
    Figure 46: Analysis Section
    72
    
    Table 17: Value Display Parameters
    72
    
    Value Display
    72
    
    Relay Indicators
    73
    
    Status and Control
    73
    
    Table 18: Status and Control
    73
    
    Air Demand and H2S/SO2 Trends
    74
    
    Table 19: Relay Indicators
    74
    
    Calibration Matrix Page
    75
    
    Figure 47: Trend Graph Y-A
    75
    
    Figure 48: Spectrometer
    75
    
    Figure 49: Calibration Matrix
    76
    
    Indicators Page
    76
    
    Figure 50: Indicators Page
    77
    
    Table 20: Analyzer Faults
    77
    
    Figure 51: Spectrum Page
    78
    
    Spectrum Page
    78
    
    Table 21: Analyzer Warnings
    78
    
    Figure 52: Spectrum Curve
    79
    
    Table 22: Spectrum Parameters
    79
    
    Absorbance Page
    80
    
    Figure 53: Set Integration
    80
    
    Figure 54: Absorbance Page
    81
    
    Figure 55: Absorbance Curve
    81
    
    Figure 56: Absorbances
    82
    
    Figure 57: Absorbances
    82
  - Configuration Section
    83
    
    Figure 58: Configurationp
    83
    
    Parameters Page
    83
    
    Table 23: Parameters Page Colour Code
    83
    
    Table 24: Configuration Parameters
    84
    
    Figure 59: Login Dialog Box
    85
    
    Figure 60: Modbus Page
    86
    
    Modbus Page
    86
    
    Table 25: Modbus Communication Parameters
    87
    
    Figure 61: Modbus Typed
    88
    
    Table 26: Available Modbus Points
    88
    
    Enron Modbus Format
    89
    
    Figure 62: Editing a Modbus
    89
    
    Table 27: Modbus List Columns
    89
    
    Figure 63: Enron Modbusf
    90
    
    Figure 64: Modicon 16 Format
    90
    
    Modicon 16 Format
    90
    
    Modicon with Floating Point Format
    91
  - Factory Section
    91
    
    Figure 65: Modicon 32 Format
    91
    
    Table 28: Factory Parameters Colour Code
    92
    
    Table 29: Factory Parameters
    92
    
    Changing the Passwords
    94
  - Help Section
    94
    
    Drawing Page
    94
    
    Figure 67: Change Password
    94
    
    Figure 68: Password Entry
    94
    
    Figure 69: Revision History
    95
    
    Revision History Page
    95
    
    User Manual Page
    95
- Section 6 Maintenance
  96
- Section 7 Service
  105
  - Overview
    105
  - Indicators Panel Troubleshooting
    105
  - Figure 71: Indicators Panel
    105
  - Table 32: Analyzer Fault / Warning Troubleshooting
    106
  - Testing and Replacement of the Optical Fibres
    107
  - Figure 72: Location of Cell
    108
  - Troubleshooting the Uv Source Lamp
    110
  - Table 33: Lamp Troubleshooting
    111
  - Figure 73: Uv Lamp Enclosure
    112
  - Figure 74: Uv Lamp Enclosure
    113
  - Figure 75: Uv Lamp Orientation
    113
  - Measurement Cell Block Removal
    115
  - Cell Windows Cleaning / Replacement
    116
  - Figure 76: Oven Enclosure
    116
  - Figure 77: Measurementc
    117
  - Measurement Cell Installation
    119
  - Steam Purging the Sample Probe
    120
  - Spectrometer Replacement
    122
  - Figure 78: Spectrometer
    122
  - Figure 79: Utility Page
    124
  - Figure 80: Spectrometerc
    124
- Section 8 the Product Quality Assurance Program
  126
  - Overview
    126
  - Overall System Identification
    126
  - Qa Document Package Check List and Requirements
    127
  - Table 34: Document Package Checklist
    127
- Figure 81: Mounting Ands
  128
- Section 9 Drawings
  128
- Figure 82: Oven Cabinetd
  129
- Figure 83: Control Cabinet
  130
- Figure 84: Power , Steam , a
  131
- Figure 85: Ac Wiring Schematic
  132
- Figure 86: DC Signals Andw
  133
- Figure 87: Flow Diagram
  134
- Section 10 Specifications
  135
- Section 11 Recommended Spare Parts
  136
- Table 35: Recommended Spare Parts - 1 Year Kit
  136
- Table 36: Recommended Spare Parts - 2 Year Kit
  136
- Section 12 Input / Output (Io) Board Configuration
  137
  - Io Board Web Gui
    137
  - Figure 88: Io Board Web
    137
  - Status Page
    138
  - Figure 89: Status Page
    138
  - Table 37: IO Board Web GUI Pages
    138
  - Manual Override Page
    139
    
    Table 38: Status Page Sections
    139
    
    Analog Output Calibration and Testing
    140
    
    Figure 90: Manual Override
    140
    
    Figure 91: Analog Outputt
    141
    
    Testing Digital Outputs
    142
    
    Testing the Digital Input
    142
    
    Figure 92: Relay Connection
    143
- Index
  144

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