Future Design MCT-CM Manuals

Manuals and User Guides for Future Design MCT-CM. We have 1 Future Design MCT-CM manual available for free PDF download: User Manual

Future Design MCT-CM User Manual (247 pages)

Brand: Future Design | Category: Touchscreen | Size: 7 MB

Table of Contents
3
What Is the MCT-CM
8
Features
8
Installation
10
Enclosure Guidelines
10
Locating the MCT Touch Screen Interface
10
Environmental Considerations
11
Mounting Dimensions
11
MCT 4.3" Touch Screen Interface
12
MCT 7" Touch Screen Interface
13
MCT Process Loop Controls
14
MCT Process Monitor Modules
14
MCT Control Module
15
Installing the FC6A-SIF52 Dual RS232/485 Serial Communication Card
16
Installing the Control Module in an Enclosure
17
MCT Analog and Digital I/O Cards
18
Analog I/O Card
18
Digital Input Card
18
Digital Output Card
19
Optional Communications Module for Barcode Reader And/Or Remote Display
19
Control Module Assembly Example
21
US2000B Communication Module Option
22
US2000B Configuration Settings
23
Wiring
25
Power Requirements
25
Installing the Power-On Delay Relay
26
Grounding Requirements
27
Special Considerations for Low Voltage System Grounding
27
Connecting to the MCT Interface
28
Serial Communications to Control Module
29
FC6A-SIF52 Communication Card to HMI
29
US2000B Communication Module to HMI
29
User Serial Communications
30
Connecting to the MCT Process Loop Controls
32
Communication Wiring
32
FC6A-SIF52 Communication Card to Loop Controls
32
US2000B Communication Module to Loop Controls
33
Assigning the Proper Communications Settings
33
Connecting to the MCT Process Monitor Modules
35
Thermocouple Module (IO-8TCS) Input Wiring
36
Current (IO-8AIIS) and Voltage (IO-8AIVS) Module Input Wiring
36
RTD Module (IO-6RTD) Input Wiring
38
Connecting to the MCT Control Module
39
Main CPU Wiring
40
Optional Remote Display Wiring
41
Optional Barcode Scanner Wiring
41
Optional Digital Input Expansion Card Wiring
43
Optional Digital Output Expansion Card Wiring
44
Optional Analog I/O Expansion Card Wiring
46
Configuring the MCT-CM
47
IO Settings
49
Setting the Number of Control Loops
49
Setting the Number of Monitor Points
50
Setting the Number of System Events
50
Setting the Number of Loop/Monitor Alarms
50
Protected Loop/Monitor Alarms Example
50
Setting the Number of Digital Inputs
51
Protected Digital Input Example
51
Setting the Number of Digital Outputs
51
Protected Digital Output Example
52
Setting the Number of Analog Inputs
52
Protected Analog Input Example
52
Setting the Number of Analog Outputs
53
Protected Analog Output Example
53
Auto-Online Enable/Disable
53
Loop Setup
54
Loop Settings
55
Loop Options
56
Loop Permissives
56
Cascade Control Mode Settings
57
Monitor Setup
59
Monitor Point Settings
60
Important Settings for Using Loop Input 2 as Monitor Points
61
Monitor Card Configuration
62
Event Setup
63
Defrost Setup
64
Setting the Defrost Enable Outputs
66
Setting Defrost/Precool Output Defeats
66
Redundancy Setup
67
Setting the System 1/2 Alarm Inputs
68
Setting the Redundancy Enable Outputs
68
Functions
69
Startup View
73
Digital Io/Event Tagnames
73
Digital Input Names
74
Digital Output Names
74
System Event Names
74
Custom Name\Address
75
Basic Operation
76
OEM Configuration Options
76
OEM Control Loop Configuration Options
76
Touch Screen Interface
77
Menu Navigation
78
Home Menu
79
Text Based Home Menu
79
Icon/Slide Page Based Home Menu
80
Device Settings Menu
81
Text Based System Setup Menu
81
Icon/Slide Page Based Device Settings Menu
82
Offline Menu
83
Text Based Offline Setup Menu
83
Icon/Slide Page Based Offline Menu
84
Data Menu
85
Text Based Data Logging Menu
85
Icon/Slide Page Based Log Menu
86
Notifications
87
Control Loops (Single Set Point Operation)
88
Loop View
88
Historical Minimum and Maximum
89
Manual Operation
89
Program Operation
90
Overview Screen
90
Alarm Set Points
91
Process Monitoring
92
Charts
92
Chart Setup
92
Digital IO Monitor
94
System Alarms
94
Alarm Monitor
94
Alarm File
95
Automatic Ramp/Soak Program Operation
96
Entering a Ramp/Soak Program
97
Entering Step Time and Set Points
98
Setting Step and Soak Events
99
Setting Wait Conditions
100
Delta Control Setting
101
Setting Jump Steps
103
Setting Program Auto Start
104
Setting Guaranteed Soak Limits
105
Starting an Automatic Ramp/Soak Program
105
Hold/Resume Ramp/Soak Program Operation
107
Adjusting Step Time
107
Advance Previous/Next Step
107
Monitoring Automated Ramp/Soak Program Operation
108
Common Questions about Ramp/Soak Program Operation
109
Security
110
Adding Users
111
Viewing Users
111
New Password Entry
111
Setting User Access
112
Security System User Access
112
Setting Security Options
114
Audit Trail
115
Data Logging
116
Selecting Points for Logging
117
Starting/Stopping Data Logging
117
Calculating Log File Size
119
Reviewing Historical Data
119
History Plot Setup
119
Plotting Historical Data
120
USB File Transfer
122
Recommended File Maintenance
123
Ftp/Fileweb/Dataweb Interface
124
More about FTP, Fileweb and Dataweb Interfaces
126
Fileweb/Dataweb Server Components and Requirements
128
Fdcutil.com Web Site for FTP, Fileweb and Dataweb Testing
128
Annotation
134
Add\View Digital Signatures
135
Device Settings
136
Defrost
137
Defrost Description of Operation
138
Redundancy
138
Concurrent Redundancy Switching
141
Alternating Redundancy Switching
141
Equal Run Time Switching
141
Before Defrost Switching
141
After Defrost Switching
142
Low Rise Backup Defrost Switching
142
System 1/2 Failure
142
Alarms
143
Set Points and Alarm Message
144
Output Defeat
146
Limits
146
Event Names
147
Navigation
147
Recovery
148
Communication Settings
149
Ethernet Settings
150
Barcode Scanner
151
Barcode Reader Communication Settings
152
Setting up the Unitech MS-120-2 Barcode Scanner
152
Important Notes on Barcode Reader Use
153
Using the Barcode Reader to Start an Automatic Ramp/Soak Program
153
Using the Barcode Reader to Annotate a Data Log File
153
Email
153
Email Address Entry
154
Email Addresses
154
Email Settings
154
Email Message
156
Tuning
156
Heat/Cool (Bimodal) Control
157
Offline
158
Service
159
Service Options
160
Degrees C/F Units Selection
161
Clock Settings
161
Time Options
162
Local Time Server Settings
162
Daylight Savings
162
Language
163
Analog Inputs
164
Remote Set Point Operation
165
Analog Outputs
165
Retransmitting Loop Percentage of Output
166
Digital Inputs
167
Digital Input Defeat
170
Digital Outputs
170
Digital Input Monitor
174
Digital Output Force
174
Monitor Offset Calibration
175
Display Settings
175
Calibrate Touch
176
Backlight Settings
177
Configuration
178
Cloud Server Settings
181
Importing an OEM Default Configuration
182
About MCT
183
Exit Application
183
Communications
184
Ethernet Communications
184
Guide to Smart Networking Practices
184
The MCT and Network Security
185
Using the Web Server
186
Using the VNC Server
188
Recommended VNC Viewer Settings (PC/MAC)
188
Recommended VNC Viewer Settings for Tablets
190
Accessing the MCT through a VNC Viewer
191
Using Modbus TCP/IP Communications
193
Serial Communications Option
194
Alarm Codes and Troubleshooting
195
Appendix
197
Modbus Communications
197
Supported Function Codes
197
MCT Data Registers
198
Control Registers
199
Automatic Program Registers
215
Starting an Automatic Program
222
FTP, Fileweb, Dataweb Requirements/Installation
223
Introduction
223
System Overview
223
System Requirements
223
FDC Cloud "Server" Services
223
Touch Screen Interface Specifications
224
Control Module Specifications
227
Power Supply Specifications
238
Power-On Delay Relay Specifications
240
Ordering Specifications
242
Support and Warranty Information
245

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