Future Design C22 Controller Manuals

Manuals and User Guides for Future Design C22 Controller. We have 1 Future Design C22 Controller manual available for free PDF download: User Manual

Future Design C22 User Manual

Future Design C22 User Manual (131 pages)

High Performance Process & Temperature Controllers

Brand: Future Design | Category: Temperature Controller | Size: 3 MB

Table of Contents

Table of Contents
3
1 Introduction

9
- Features
  9
- Controller Models
  9
- Fuzzy Pid Control
  10
- Programming Port
  11
- Specifications
  13
- Ordering Code
  17
  - C22 Ordering Code
    17
  - C62 Ordering Code
    18
  - C82, C83, C42 Ordering Code
    19
  - R22 Ordering Code
    20
  - Accessories
    20
  - Related Products
    21
- Programming Port
  21
- Programming Port Connection with Programming Port Adaptor
  21
- Keys and Displays
  22
- C22 Front Panel Keys and Display
  22
- C62 Front Panel Keys and Display
  23
- C82 Front Panel Keys and Display
  23
- C83 Front Panel Keys and Display
  24
- C42 Front Panel Keys and Display
  24
- R22 Front Panel Keys and Display
  25
- How Characters Are Displayed on the Lcd Screen
  25
- Menu Flowchart
  26
  - User Menu
    27
  - Setup Menu
    27
    
    Basic Menu (Base)
    28
    
    Output Menu (Out)
    29
    
    Event Input Menu (EI)
    29
    
    Alarm Menu (ALRM)
    30
    
    User Select Menu (SEL)
    31
    
    Communication Menu (Comm)
    31
    
    Current Transformer Input Menu (Ct)
    31
    
    Profile Menu (Prof)
    32
  - Manual Mode Menu
    33
  - Auto-Tuning Mode
    33
  - Calibration Mode
    33
- Parameter Availability Table
  34
- Parameter Availability
  39
- Parameters Description
  40
2 Installation and Wiring

57
- Unpacking
  57
- Mounting
  57
- Environmental Specification
  57
  - C22 Dimension
    58
- C22 Dimensions with Clamp
  58
- C22 Dimension Without Clamp
  59
  - C62 Dimension
    60
- C62 Dimension with Clamp
  60
- C62 Dimension Without Clamp
  61
  - C82 Dimension
    62
- C82 Dimension with Clamp
  62
- C82 Dimension Without Clamps
  62
  - C83 Dimension
    63
- C83 Dimension with Clamps
  63
- C83 Dimension Without Clamp
  63
  - C42 Dimension
    64
- C42 Dimension with Clamps
  64
- C42 Dimension Without Clamp
  65
  - R22 Dimension
    66
  - CT98-1 Dimension
    66
- Wiring
  67
- Ct98-1 Appearance
  67
  - C22 Terminal Connection
    68
- Lead Terminal for All Models Except C22
  68
- Lead Terminal for C22
  68
- C22 Rear Terminal Connection
  68
  - C62 Terminal Connection
    69
  - C82 & C42 Terminal Connection
    69
- C62 Rear Terminal Connection
  69
- C82 & C42 Rear Terminal Connection
  69
  - C83 Terminal Connection
    70
- C83 Rear Terminal Connection
  70
  - R22 Terminal Connection
    71
- Power Wiring
  72
- Sensor Installation
  72
- Sensor Input Wiring
  73
- Control Output Wiring
  73
  - Output
    73
- Output 1 Relay to Drive Load
  73
- Output 1 Relay to Drive Contactor
  74
- Output1 Pulsed Voltage to Drive Ssr
  74
- Output 1 Linear Current Control
  74
  - Output
    75
- Output 1 Linear Voltage Control
  75
- Output 2 Relay to Drive Load
  75
- Output 2 Relay to Drive Contactor
  75
- Output 2 Pulsed Voltage to Drive Ssr
  76
- Output 2 Linear Current Control
  76
- Output 2 Linear Voltage Control
  76
- Alarm Wiring
  77
  - Alarm
    77
- Alarm 1 Output to Drive Load
  77
- Alarm 2 Output to Drive Load
  77
  - Alarm
    78
- Event Input Wiring
  78
- Alarm 3 Output to Drive Load
  78
- Alarm 4 Output to Drive Load
  78
- CT Input Wiring
  79
- Data Communication
  79
- Ct Input Wiring for Single Phase Heater
  79
- Wiring
  79
- Retransmission Wiring
  80
- Remote Setpoint Wiring
  80
- Remote Setpoint
  80
3 Programming

81
- User Security
  81
- Signal Input
  81
- User Access Rights
  81
- Conversion Curve for Linear Type Process Signal
  81
- Control Output
  82
  - Heat Only ON-OFF Control
    82
- Control Mode
  82
  - Heat Only P or PD Control
    83
  - Heat Only PID Control
    83
  - Cool Only Control
    83
  - Other Setup Required
    83
  - CPB Programming
    83
  - DB Programming
    84
  - Output 2 ON-OFF Control (Alarm Function)
    84
- Soft-Start
  84
- Soft Start Function
  84
- Alarm
  85
  - Alarm Types
    85
- Dwell Timer (Dtmr)
  87
- Deviation High Alarm (De.hi)
  87
- Deviation Low Alarm (De.lo)
  88
- Deviation out of Band Alarm (Db.hi)
  88
- Deviation In-Band Alarm (Db.lo)
  89
- Process Value High (Pv.hi)
  90
- Process Value Low (Pv.lo)
  90
- Heater Break(H.bk)
  91
- Heater Short (H.st)
  91
- Event Input Controlled Output (E1.C.o or E2.C.o.)
  92
- Range High (Rg.hi)
  92
- Range Low (Rg.lo)
  93
- Range High Low (Rg.h.l)
  93
  - Alarm Modes
    94
    
    Normal Alarm: ALMD = NORM
    94
    
    Latching Alarm: ALMD = LTCH
    94
    
    Holding Alarm: ALMD = HOLD
    94
    
    Latching / Holding Alarm: ALMD = LT. HO
    94
    
    Setpoint Holding Alarm: ALMD = SP. HO
    94
    
    Latching None Reset Alarm =Lt.n.r
    94
- Process Value High- Normal Alarm
  94
- Process Value High- Latching Alarm
  95
- Process Value High- Holding Alarm
  95
  - Alarm Delay
    96
  - Alarm Failure Transfer
    96
- Process Value High- Latching & Holding Alarm
  96
- User Select Menu Configuration
  97
- Configurable User Menu
  97
- Ramp
  98
  - Example of Ramp Without Dwell Timer
    98
- Dwell Timer
  98
- Ramp Function
  98
- User Calibration
  99
- Two Point User Calibration
  99
- Digital Filter
  100
- Failure Transfer
  100
  - Output 1 Failure Transfer
    100
  - Output 2 Failure Transfer
    100
- Filter Characteristics
  100
  - Alarm Failure Transfer
    101
- Auto-Tuning
  101
  - Auto-Tuning Operation Steps
    101
  - Auto-Tuning Error
    101
  - Solution for Auto-Tuning Error
    101
- Manual Tuning
  102
- Manual Control
  102
  - Exit Manual Control
    102
- Pid Parameter Adjustment Guide
  102
- Effects of Pid Adjustment
  102
- Default Setting
  103
  - Factory Default Setting
    103
  - User Default Setting
    103
    
    Store User Default Setting
    103
    
    Load User Default Setting
    103
- Data Communication
  103
  - Setup
    103
- Retransmission
  104
- Heater Current Monitoring
  104
- Event Input
  105
  - Event Input Functions
    105
- Remote Setpoint
  106
- Ramp and Soak Program
  106
  - Prof
    106
  - Run
    107
    
    Star
    107
    
    Cont
    107
    
    Hold
    107
    
    Stop
    107
  - Rmpu
    107
  - End
    107
    
    Sp1
    107
  - Pfr
    108
    
    Cont
    108
- Power Failure Recovery from the Profile at Dwell Segment
  108
- Power Failure Recovery from the Profile at Ramp Segment
  108
- Power Failure Recovery from Pv at Dwell Segment
  108
  - Sp1
    109
  - Holdback
    109
  - Cyc
    109
  - Running, Holding and Stopping a Profile
    109
  - Viewing and Modifying the Profile Progress
    109
  - Configuring the Profile
    109
- Power Failure Recovery from Pv at Ramp Segment
  109
  - Profile Segment Parameters
    110
    
    Target Set Point
    110
    
    Ramp Time
    110
    
    Soak Time
    110
- Transmitter Power Supply
  110
4 Applications

111
- Heat Only Control with Dwell Timer
  111
- Cool Only Control
  112
- Cooling Control
  112
- Heat and Cool Control
  113
- Heat Cool Control
  113
- Ramp & Dwell
  114
  - Temperature Cycling Chamber
    114
- Ramp & Dwell Temperature Cycling Chamber
  114
- Temperature Profile for Temperature Cycling Chamber
  114
  - Programmable Bread Baking Oven
    115
- Bread Baking Oven
  115
- Temperature Profile of Baking Oven
  115
- Remote Setpoint
  116
- Remote Setpoint Application
  116
- RS 485 Communication in Controller
  117
- Application
  117
- Retransmission Application
  118
- Ramp & Soak Profile in Heat Treatment Chamber
  119
- Heat Treatment Chamber
  119
- Temperature Profile of the Heat Treatment Chamber
  119
5 Calibration

121
- Equipment Required before Calibration
  121
  - Manual Calibration Procedure
    121
    
    Calibrate Zero of a to D Converter
    121
    
    Calibrate Gain of a to D Converter
    121
    
    Calibrate Offset of Cold Junction Compensation
    122
    
    Calibrate Gain of Cold Junction Compensation
    122
    
    Calibrate RTD Input
    122
- Cold Junction Calibration Setup
  122
  - Calibrate Linear Input
    123
  - Calibrate Remote Setpoint Input
    123
6 Communication

124
- Functions Supported
  124
  - Function Code 03: Read Holding Registers
    124
- Function Code 03
  124
  - Function Code 06: Pre-Set Single Register
    125
  - Function Code 16: Pre-Set Multiple Register
    125
- Function Code 06
  125
- Function Code 16
  125
- Exception Responses
  126
- Parameter Mapping
  126
- Error Code
  126
- Exception Code
  126
- Mode
  127
- Error Code
  127
- Operation Mode
  127
- Command Mode
  128
- PROG Code
  128
- Program Code
  128
- Scaling
  129
- Data Conversion
  129
- Scaling for Pv, Sv, Sp1, Inlo,Inhi,Sp1L,Sp1H,Relo,Rehi
  129
- Scaling for Pb, O1Hy, Rr, O2Hy, Alhy
  129
- Communication Examples
  130
  - Read PV, SV, MV1 and MV2
    130
  - Perform Reset Function (same Effect as Pressing R Key)
    130
  - Enter Auto-Tuning Mode
    130
  - Enter Manual Control Mode
    130
  - Read All Parameters
    130
  - Modify Calibration Co-Efficient
    130
  - Calibrate ADLO
    130
    
    Warranty
    131

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