FUJI HEAVY INDUSTRIES SUBARU FORESTER 2000 Manuals

Manuals and User Guides for FUJI HEAVY INDUSTRIES SUBARU FORESTER 2000. We have 1 FUJI HEAVY INDUSTRIES SUBARU FORESTER 2000 manual available for free PDF download: Quick Reference

FUJI HEAVY INDUSTRIES SUBARU FORESTER 2000 Quick Reference

FUJI HEAVY INDUSTRIES SUBARU FORESTER 2000 Quick Reference (1781 pages)

Brand: FUJI HEAVY INDUSTRIES | Category: Automobile | Size: 42 MB

Table of Contents

Emission Control System 2-1

13
- Wservice Procedure
  4
  - Table of Contents
    13
- Front Catalytic Converter
  14
- Rear Catalytic Converter
  16
- Canister
  17
- Purge Control Solenoid Valve
  17
- Fuel Temperature Sensor
  18
- Fuel Tank Pressure Sensor
  20
- Pressure Control Solenoid Valve
  21
- Main Fuel Level Sensor
  23
- Drain Filter
  25
- Fuel Sub Level Sensor
  26
- Vent Valve
  27
- Shut Valve
  28
- Drain Valve
  29
On-Car Services

31
- Foreword
  32
- Ignition Timing
  32
- Service Procedure
  32
- Engine Idle Speed
  33
- Engine Compression
  34
- Engine Oil Pressure
  35
- Intake Manifold Vacuum
  35
- Fuel Pressure
  37
- Valve Clearance
  38
Engine

43
- Engine
  44
- Specifications and Service Data
  44
- Component Parts
  48
- Timing Belt
  48
- Cylinder Head and Camshaft
  49
- Cylinder Head and Valve Assembly
  50
- Cylinder Block
  51
- Crankshaft and Piston
  52
- Valve Rocker Assembly
  54
- General Precautions
  55
- General Procedure
  55
- Service Procedure
  55
- Timing Belt
  56
- Valve Rocker Assembly
  64
- Camshaft
  66
- Cylinder Head
  72
- Cylinder Block
  80
Engine Lubrication System

107
- Specifications
  108
- Specifications and Service Data
  108
- Component Parts
  109
- Lubrication System
  109
- Oil Pump
  113
- Service Procedure
  113
- Oil Pan and Oil Strainer
  115
- Oil Pressure Switch
  119
- Oil Cooler (at Vehicles Only)
  121
Engine Cooling System

125
- Service Data
  126
- Specifications
  126
- Specifications and Service Data
  126
- Component Parts
  127
- Water Pump
  127
- Radiator and Radiator Fan
  128
- Water Pipe
  129
- Service Procedure
  131
- Water Pump
  131
- Thermostat
  135
- Radiator
  137
- Radiator Cap
  140
- Radiator Main Fan and Fan Motor
  141
- Radiator Sub Fan and Fan Motor
  143
- Water Pipe
  145
- Reservoir Tank
  147
- Engine Coolant
  148
- Engine Cooling System Trouble in General
  151
Fuel Injection System

164
- Component Parts
  165
- Intake Manifold
  165
- Air Intake System
  167
- Air Cleaner
  168
- Crankshaft Position, Camshaft Position and Knock Sensors
  169
- Air Cleaner Case and Air Intake Duct
  170
- Service Procedure
  170
- Throttle Body
  171
- Intake Manifold
  172
- Engine Coolant Temperature Sensor
  186
- Crankshaft Position Sensor
  187
- Camshaft Position Sensor
  188
- Knock Sensor
  189
- Front Oxygen (A/F) Sensor
  190
- Rear Oxygen Sensor
  192
- Throttle Position Sensor
  193
- Intake Air Temperature and Pressure Sensor
  195
- Atmospheric Pressure Sensor
  196
- Idle Air Control Solenoid Valve
  197
- Air Assist Injector Solenoid Valve
  198
- Purge Control Solenoid Valve
  199
- Fuel Injector
  200
- Engine Control Module
  205
- Main Relay
  206
- Fuel Pump Relay
  207
On-Board Diagnostics II 2-7

208
- General
  209
- Electrical Components Location
  210
- Diagnosis System
  223
- Cautions
  239
- Specified Data
  243
- Basic Diagnostic Procedure
  250
- Diagnostics for CHECK ENGINE Malfunction Indicator Lamp (MIL)
  253
- Diagnostics for Engine Starting Failure
  266
- General Diagnostic Table
  296
Fuel System

562
- Fuel System
  564
- Specifications and Service Data
  564
- Component Parts
  565
- Fuel Tank
  565
- Fuel Line
  567
- Fuel Tank
  570
- Service Procedure
  570
- Fuel Filler Pipe
  576
- Fuel Pump
  580
- Fuel Level Sensor
  582
- Fuel Sub Level Sensor
  583
- Fuel Cut Valve
  584
- Roll over Valve
  585
- Fuel Filter
  586
- Fuel Delivery, Return and Evaporation Lines
  588
- Fuel System Trouble in General
  591
Exhaust System

592
- Component Parts
  593
- Exhaust System
  593
- Front and Center Exhaust Pipe Assembly
  594
- Service Procedure
  594
- Rear Exhaust Pipe
  596
- Muffler
  597
Clutch

600
- Clutch System
  601
- Specifications and Service Data
  601
- Clutch System
  602
- Component Parts
  602
- Master Cylinder and Reservoir Tank
  603
- General
  604
- On-Car Service
  604
- Service Procedure
  604
- Clutch Release Bearing and Lever
  605
- Clutch Disc and Cover
  607
- Operating Cylinder
  610
- Master Cylinder and Reservoir Tank
  611
- Brake Fluid
  613
- Clutch System
  614
Engine and Transmission 2-11

618
- Component Parts
  619
- Engine Mounting
  619
- Transmission Mounting
  620
- Service Procedure
  646
- Engine
  655
Manual Transmission and 3-1

656
- Manual Transmission and Differential
  657
- Specifications and Service Data
  657
- Transmission Case Assembly
  657
- Transmission Gear Oil
  657
- Drive Pinion Assembly
  658
- Reverse Idler Gear
  658
- Shifter Fork and Rod
  659
- Transfer Case
  659
- Extension Assembly
  660
- Front Differential
  660
- Component Parts
  661
- Transmission Case
  661
- Drive Pinion Assembly
  662
- Main Shaft Assembly
  663
- Shifter Fork and Shifter Rod
  664
- Transfer Case and Extension
  665
- Front Differential
  666
- General
  668
- Service Procedure
  668
- Transmission Case
  669
- Drive Pinion Assembly
  683
- Main Shaft Assembly
  689
- Transfer Case and Extension
  693
- Front Differential
  701
- Center Differential
  703
- Manual Transmission
  704
- Differential
  705
Automatic Transmission 3-2

706
- Oil Pump
  708
- Specifications and Service Data
  708
- Torque Converter Clutch
  708
- Transmission Control Element
  709
- Transmission Gear Ratio
  709
- Planetary Gear and Plate
  710
- Selector Position
  710
- Cooling and Harness
  711
- Hydraulic Control and Lubrication
  711
- Final Reduction
  712
- Transfer
  712
- Adjusting Parts
  714
- Location and Installing Direction of Thrust Needle Bearing
  718
- Fluid Passages
  720
- Component Parts
  724
- Torque Converter Clutch and Case
  724
- Oil Pump
  725
- Transmission Case and Control Device
  726
- Control Valve and Harness Routing
  728
- High Clutch and Reverse Clutch
  729
- Planetary Gear and 2-4 Brake
  730
- Low Clutch and Low & Reverse Brake
  731
- Reduction Gear
  732
- Differential Case
  733
- Transfer and Extension
  734
- General
  736
- Service Procedure
  736
- Inhibitor Switch
  738
- Sensor (in Transmission)
  741
- Shift Solenoid, Duty Solenoid and Valve
  743
- Transfer Duty Solenoid and Transfer Valve Body
  745
- ATF Filter
  748
- Road Test
  750
- Stall Test
  752
- Line Pressure Test
  754
- Time Lag Test
  754
- Transfer Clutch Pressure Test
  756
- Overall Transmission
  757
- Reduction Drive Gear Assembly
  784
- Reduction Driven Gear
  785
- Control Valve Body
  786
- Oil Pump Assembly
  790
- Drive Pinion Shaft
  792
- High Clutch and Reverse Clutch
  795
- Low Clutch Drum and Planetary Gear
  801
- Differential Case Assembly
  808
- Transfer Clutch
  809
Automatic Transmission 3-2

816
- Pre-Inspection
  817
- Precaution
  817
- Electrical Components Location
  819
- Schematic
  824
- Transmission Control Module (TCM) I/O Signal
  825
- Diagnostic Chart for On-Board Diagnostics System
  828
- Diagnostics for On-Board Diagnostics Failed
  831
- Diagnostic Chart with Trouble Code
  838
- Diagnostic Chart with Select Monitor
  915
- General Diagnostic Table
  941
Transmission Control 3-3

947
- Component Parts
  948
- Gear Shift Lever
  948
- Select Lever
  949
- Gear Shift Lever
  951
- Service Procedure
  951
- Select Lever
  953
Awd System

957
- Propeller Shaft
  958
- Specifications and Service Data
  958
- Rear Differential
  959
- Component Parts
  962
- Propeller Shaft
  962
- Rear Differential Assembly
  963
- Rear Differential Mounting System
  965
- Service Procedure
  967
- Propeller Shaft
  973
- Rear Differential
  973
- Rear Differential Front Member
  988
- Propeller Shaft
  989
- Rear Differential
  990
Suspension

1004
- Specifications and Service Data
  1005
- Stabilizer
  1005
- Wheel Alignment
  1005
- Component Parts
  1006
- Front Suspension
  1006
- Rear Suspension
  1007
- On-Car Service
  1008
- Service Procedure
  1008
- Front Transverse Link
  1015
- Front Ball Joint
  1017
- Front Strut
  1019
- Front Stabilizer
  1023
- Front Crossmember
  1024
- Rear Trailing Link
  1026
- Lateral Link
  1030
- Rear Strut
  1034
- Rear Crossmember
  1037
- Rear Stabilizer
  1039
- Suspension
  1041
Wheels and Axles

1042
- Specifications and Service Data
  1043
- Tire and Wheel Size
  1043
- Tire Inflation Pressure
  1043
- Front Drive Shaft Assembly
  1044
- Rear Drive Shaft Assembly
  1044
- Application Table
  1045
- Wheel Balance
  1045
- Component Parts
  1046
- Front Axle
  1046
- Rear Axle
  1047
- Service Procedure
  1050
- Rear Axle
  1053
- Front and Rear Drive Shafts
  1061
- Replacement of Front BJ and SFJ Boots
  1070
- Replacement of Rear DOJ and BJ Boots
  1071
- Steel Wheel and Tire
  1072
- Aluminum Wheel
  1073
- Installation of Wheel Assembly to Vehicle
  1074
- Wheel Balancing
  1074
- Tire Rotation
  1075
Steering System

1076
- Specifications and Service Data
  1079
- Steering System
  1079
- Component Parts
  1080
- Steering Wheel and Column
  1080
- Power Steering System
  1081
- Service Procedure
  1083
- Supplemental Restraint System "Airbag
  1083
- Tilt Steering Column
  1084
- Steering Gearbox (Power Steering System)
  1088
- Control Valve (Power Steering Gearbox)
  1098
- Pipe Assembly (Power Steering System)
  1105
- Oil Pump (Power Steering System)
  1109
- Power Steering Fluid
  1113
- Power Steering
  1114
Brakes

1126
- Brakes
  1127
- Specifications and Service Data
  1127
- Component Parts
  1129
- Front Disc Brake
  1129
- Rear Disc Brake
  1130
- Rear Drum Brake
  1131
- Master Cylinder
  1132
- Brake Booster
  1133
- ABS System
  1134
- Parking Brake
  1136
- Front Disc Brake
  1137
- Service Procedure
  1137
- Rear Disc Brake
  1142
- Parking Brake (Rear Disc Brake)
  1152
- Master Cylinder
  1154
- Brake Booster
  1156
- Brake Hose
  1159
- Parking Brake Lever
  1161
- Parking Brake Cable
  1162
- Air Bleeding
  1163
- Brake Fluid
  1165
- Proportioning Valve
  1166
- ABS Sensor
  1167
- ABS Control Module and Hydraulic Control Unit (ABSCM&H/U)
  1171
- G Sensor
  1176
- Brake Pipe
  1178
- Entire Brake System
  1179
Brakes

1182
- Pre-Inspection
  1183
- Precaution
  1183
- Electrical Components Location
  1185
- Schematic
  1187
- Control Module I/O Signal
  1189
- Diagnostics Chart for On-Board Diagnosis System
  1192
- Diagnostics Chart for ABS Warning Light Circuit and Diagnosis Circuit Failure
  1199
- Diagnostics Chart with Trouble Code by ABS Warning Light
  1210
- Select Monitor Function Mode
  1259
- Diagnostics Chart with Select Monitor
  1261
Pedal System and Control 4-5

1352
- Pedal System
  1353
- Specifications and Service Data
  1353
- Component Parts
  1354
- Pedal
  1354
- Pedal
  1358
- Wservice Procedure
  1358
- Accelerator Cable
  1362
Heater and Ventilator

1366
- Specifications
  1367
- Component Parts
  1368
- Heater Unit
  1368
- Intake Unit
  1369
- Control Unit
  1370
- Heater Unit
  1371
- Precaution
  1371
- Wservice Procedure
  1371
- Control Unit
  1372
Air Conditioning System

1374
- Specifications
  1375
- Component Parts
  1376
- Compressor
  1376
- Safety Precautions
  1379
- Wservice Procedure
  1379
- Basic Information
  1380
- O-Ring Connections
  1384
- Leak Testing
  1391
- Lubrication
  1393
- Compressor
  1394
- Performance Test
  1394
- Condenser
  1397
- Receiver Drier
  1398
- Flexible Hose
  1401
- Compressor Diagnosis
  1408
Body and Exterior

1426
- Body Datum Points
  1431
- Datum Dimensions
  1440
- Datum Points and Dimensions Concerning On-Board Aiming Adjustment
  1446
- Component Parts
  1447
- Front Hood and Hood Lock
  1447
- Front Bumper
  1448
- Rear Bumper
  1449
- Side Protector
  1450
- Steering Support Beam
  1451
- Guard Pipe
  1452
- Hood
  1453
- Service Procedure
  1453
- Fuel Flap
  1454
- Front Bumper
  1455
- Rear Bumper
  1456
- Coating Method for PP Bumper
  1457
- Repair Instructions for Colored PP Bumper
  1458
- Side Protector
  1462
- Front Fender
  1463
- Mud Guard
  1463
- Cowl Panel
  1464
- Molding and Retainer
  1464
- Front Grille
  1465
- Under Cover
  1465
- Roof Rail
  1466
- Crossbar
  1467
Doors and Windows

1470
- Door Alignment
  1471
- Specifications and Service Data
  1471
- Component Parts
  1472
- Front Door
  1472
- Rear Door
  1473
- Fixed Glass
  1474
- Front Door Glass
  1475
- Rear Door Glass
  1476
- Rear Gate and Glass
  1477
- Door Lock Assembly
  1478
- Door Trim
  1480
- Weatherstrip
  1480
- Door
  1484
- Service Procedure
  1484
- Rear Gate
  1495
- Procedure Chart for Removal and Installation of Window Glass
  1498
- Windshield
  1499
- Rear Gate Glass
  1502
- Rear Quarter Glass
  1503
- Door Glass
  1505
- Door Lock System
  1508
- Power Window
  1508
Seats, Seat Belts and 5-3

1510
- Component Parts
  1511
- Front Seat
  1511
- Rear Seat
  1512
- Front Seat Belt
  1513
- Rear Seat Belt
  1514
- Inner Accessories
  1515
- Inner Trim
  1516
- Front Seat
  1517
- Service Procedure
  1517
- Rear Seat
  1518
- Front Seat Belt
  1519
- Rear Seat Belt
  1520
- Inner Trim Panel
  1521
Supplemental Restraint 5-5

1530
- Component Parts
  1531
- SRS Airbag
  1531
- Inspection and Replacement Standards
  1536
- Service Procedure
  1536
- Airbag Module
  1537
- Main Harness
  1540
- Airbag Control Module
  1541
- Combination Switch
  1542
- Front Sub Sensor
  1543
Supplemental Restraint 5-5

1546
- Electrical Components Location
  1547
- Schematic
  1548
- Tools for Diagnostics
  1549
- Diagnostics Chart for On-Board Diagnostic System
  1555
- Diagnostics Chart with Trouble Code
  1559

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