User Manuals: Fronius DeltaSpot Resistance Spot Welding

Manuals and User Guides for Fronius DeltaSpot Resistance Spot Welding. We have 2 Fronius DeltaSpot Resistance Spot Welding manuals available for free PDF download: Operating Instructions/Spare Parts List

Fronius DeltaSpot Operating Instructions/Spare Parts List (84 pages)

Resistance welding

Brand: Fronius | Category: Welding System | Size: 9 MB

Table of Contents
5
Safety Rules
7
- Explanation of Safety Symbols
  7
- General
  7
- Proper Use
  8
- Environmental Conditions
  8
- Obligations of the Operator
  8
- Obligations of Personnel
  9
- Protecting Yourself and Others
  9
- Danger from Toxic Gases and Vapours
  9
- Danger from Flying Sparks
  10
- Risks from Mains Current and Welding Current
  10
- Meandering Welding Flows
  11
- EMC Measures
  11
- Specific Hazards
  12
- Safety Measures at the Installation Location and During Transport
  13
- Safety Measures in Normal Operation
  14
- Maintenance and Repair
  14
- Safety Inspections
  15
- Disposal
  15
- Safety Symbols
  15
- Data Protection
  15
- Copyright
  15
General Information

17
- General
  19
  - Principle
    19
  - Device Concept
    19
  - Application Areas
    19
  - Scope of Supply
    19
  - Information for Dimensioning the Welding System
    20
- System Components
  21
  - General
    21
  - System Components Overview
    21
Control Elements and Connections

23
- Deltacontrol
  25
  - General
    25
  - Deltacontrol Control Elements
    25
  - Deltacontrol Connections
    25
  - EMERGENCY STOP Connection Diagram
    27
- Welding Transformer and Spot Welding Gun
  29
- Mechanical Components
  30
  - X-Gun Mechanical Components
    30
  - C-Gun Mechanical Components
    32
- Remote Control
  34
  - Deltaremote Remote Control
    34
  - Deltaremote Plus Remote Control
    34
Start-Up

37
- Before Commissioning
  39
  - General
    39
  - Proper Use
    39
  - Setup Regulations
    39
  - Mains Connection
    39
  - Guidelines for System Cooling
    39
  - Transformer PE Conductor Connection
    40
- Start-Up
  42
Spot Welding

55
- Deltaspot Resistance Spot Welding
  57
  - General
    57
  - Process Tape Consumption
    57
  - Welding Gun Adjustment
    57
  - Effect of the Process Tape on the Welding Process
    59
Troubleshooting and Maintenance

61
- Replace Wearing Parts
  63
  - General
    63
  - Instructions for Storing and Loading Process Tapes
    63
  - Load New Process Tape
    63
  - Reloading Process Tape C-Gun
    65
  - Adjusting the Process Tape Brake
    67
  - Replacing Electrodes
    68
  - Calibrating Holder Arms
    69
  - Calibrating the C-Gun Arm
    70
- Troubleshooting
  72
  - General
    72
- Care, Maintenance and Disposal
  73
- Technical Data
  75
  - Special Voltages
    75
  - TR Unit
    75
  - Deltaspot Spot Welding Gun
    75
Appendix

77
- Spare Parts List: Deltaspot
  78

Fronius DeltaSpot Operating Instructions/Spare Parts List (75 pages)

Resistance welding gun

Brand: Fronius | Category: Welding System | Size: 4 MB

Table of Contents
15
General Remarks
17
- Principle
  17
- Device Concept
  17
- Areas of Utilisation
  17
- Scope of Supply
  18
- Information for Dimensioning the Welding Plant
  18
System Components
20
- General Remarks
  20
- Overview of System Components
  21
- Delta Control Connections
  22
Controls and Connections
22
- General Remarks
  22
- Deltacontrol Controls
  22
- Welding Transformer Connections
  24
- Welding Gun Connections
  25
- Mechanical Components
  26
- Delta Remote Control
  28
- Deltaremote Plus Remote Control
  29
Before Commissioning
31
Commissioning
33
- General Remarks
  33
- Connecting Deltacontrol
  33
- Connecting the Welding Gun
  34
- Connecting to Cooling Water Supply
  34
- Threading up Process Tape
  35
- Move to Reference Point
  36
- Sheet Thickness Correction
  37
Deltaspot Resistance Spot Welding
39
Holder Control / Fronius Xplorer
42
- General Remarks
  42
- System Overview
  42
- Configuring Deltaspot
  43
- Calibrating Welding Guns
  45
- Overview of Options
  45
- Program Options
  46
- Status Options
  47
- Diagnosis View
  48
Creating Welding Parameters in Program Editor
49
- Opening Program Editor
  49
- Symbols Used in Program Editor
  49
- Creating Current/Force Profile
  50
- Editing Current/Force Profiles
  50
- Exiting Program Editor
  50
- Program Presettings
  51
Signal Description
52
Signal Waveform
55
Replace Wearing Parts
57
Troubleshooting
63
- General Remarks
  63
- Description of Error Signals
  64
- Description of Warning Signals
  66
Care, Maintenance and Disposal
67
- General Remarks
  67
- Every Start-Up
  67
- Every Time You Change an Electrode
  67
- Disposal
  67
Technical Data
68
- Special Voltages
  68
- TR-Unit
  68
- Deltaspot Welding Gun
  69

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User Manuals: Fronius DeltaSpot Resistance Spot Welding

Fronius DeltaSpot Operating Instructions/Spare Parts List (84 pages)

Table of Contents

General Information

Control Elements and Connections

Start-Up

Spot Welding

Troubleshooting and Maintenance

Appendix

Fronius DeltaSpot Operating Instructions/Spare Parts List (75 pages)

Table of Contents

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