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Frick RXB PLUS Manuals
Manuals and User Guides for Frick RXB PLUS. We have
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Frick RXB PLUS manual available for free PDF download: Installation Operation & Maintenance
Frick RXB PLUS Installation Operation & Maintenance (66 pages)
ROTARY SCREW COMPRESSOR UNITS WITH MICROPROCESSOR CONTROL ALL REFRIGERANTS
Brand:
Frick
| Category:
Air Compressor
| Size: 1 MB
Table of Contents
Table of Contents
2
Page 2
3
General Information
3
Preface
3
Design Limitations
3
Job Inspection
3
Transit Damage Claims
3
Compressor/Unit Identification
3
Installation
4
Foundation
4
Handling and Moving
4
Skid Removal
5
Motor Mounting
5
Compressor/Motor Coupling Installation
5
Coupling Alignment Procedure
6
Hot Alignment of Compressor/Motor
8
Checking Motor/Compressor Rotation
8
Holding Charge and Storage
8
Compressor Oil
8
Oil Charge
8
Oil Heater
8
Liquid Injection Oil Cooling
9
Dual Dip Tube Method
9
Level Control Method
9
Water-Cooled Oil Cooling
10
Thermosyphon Oil Cooling
10
Economizer - High Stage
12
Electrical
13
Motor Starter Package
13
Current Transformers (CT) Ratios
14
Minimum Burden Ratings
14
Battery Backup
14
Operation
15
General Information
15
Microprocessor Control Panel
15
Keys and Key Functions
16
To Change the Adjustable Setpoints
18
How to Determine Adjustable Setpoints
18
Temperature-Pressure Control Program
22
Lead-Lag Option
24
Communications Troubleshooting
24
How the Microprocessor Works - Summary
25
Multiple Compressor Sequencing
26
Microprocessor Telecommunications
27
Communications Protocol Specifications
27
RXB Compressor
30
Compressor Lubrication System
30
Full-Lube Oil System
30
Compressor Oil Separation System
30
Compressor Hydraulic System
31
Compressor Oil Cooling Systems
32
Single-Port Liquid Injection
32
Dual-Port Liquid Injection
33
Liquid Injection Adjustment Procedure
33
Prestart Checklist
34
Initial Start-Up Procedure
35
Normal Start-Up Procedure
35
Restarting Unit after Power Failure
35
Maintenance
36
Normal Maintenance Operations
36
Compressor Shutdown and Start-Up
36
General Instructions for Replacing Compressor Unit Components
36
Suction Check Valve Bypass Valve
36
Oil Filter, Single
36
Oil Filter, Dual
37
Strainer, Oil Return
37
Strainer, Oil Pump (Optional)
37
Strainer, Liquid Injection
37
Coalescer Filter Element
38
Changing Oil
38
Recommended Maintenance Program
38
Vibration Analysis
39
Oil Quality and Analysis
39
Motor Bearings
39
Operating Log
39
Maintenance Schedule
40
Troubleshooting Guide
41
Abnormal Operation Analysis and Correction
41
Troubleshooting the Microprocessor
42
EPROM Memory I/C Chip Replacement
45
SBC Board Replacement
45
Microprocessor Display Replacement
45
Output Fuse Replacement
45
Pressure Transducers - Testing
45
Pressure Transducer Conversion Data
45
Pressure Transducers - Replacement
46
Volumizer Potentiometer - Replace/Adjust
47
Temperature/Pressure Adjustment
47
Bare Compressor Mounting
47
Troubleshooting the RXB PLUS: Compressor
48
Oil Separator System
48
Hydraulic System
48
Full-Time Pump Systems
49
Liquid Injection Oil Cooling
49
Thermal Expansion Valves
50
Temperature Control Valve
51
Wiring Diagrams
52
P and I Diagrams
58
Proper Installation of Electronic Equipment
61
Spare Parts List
64
Operating Log
65
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