Forster CalfRail Automatic Manuals

Manuals and User Guides for Forster CalfRail Automatic. We have 1 Forster CalfRail Automatic manual available for free PDF download: Service Manual

Forster CalfRail Service Manual (79 pages)

Brand: Forster | Category: Farm Equipment | Size: 1 MB

Table of Contents
2
Introduction
5
Overview of the Calfrail
6
Calfrail Viewed from the Right
6
Interior View
7
Front View
8
Name Plate
9
Supply Line
10
Return Valve
10
Heating System
11
Technical Data
13
Electrical Connection
13
Dimensions
14
Weight
14
Number of Feeding Stations and Animals
14
Installation Requirements
14
Disposal
16
Manufacturer's Contact Details
16
Important Safety Instructions
17
Intended Use
17
Required Qualifications
17
Residual Risks
17
How am I Warned of Hazards
18
What Are the Components of a Hazard Description
19
Potentially Fatal Hazards or Health Hazards
19
Material Damage
19
Safety Signs
20
Warning Signs on the Machine
20
Safety Devices
22
Commissioning
24
Electrical Connection Provided by the Customer
24
Hanging the Running Rail
24
Mounting the Calfrail
26
Connecting the CAN Bus and Power
28
Run and Connect Supply Line
30
Activating the Heating System
31
Inserting the Servopump Hose
32
Attaching the Magnets for the Stopping Positions
33
Activating the Calfrail
34
Testing the Calfrail
35
Calibration
37
Calibration of the Hose Pump
37
Automatic Calibration
37
Cleaning the Calfrail
38
Transmitter and Animal Management
39
Manual Registration of Animals
39
Canceling Animals or Animal Groups
41
Canceling Individual Animals
41
Canceling a Group
42
Canceling Weaned Animals
42
Changing the Registration of Animals
42
Changing the Box for the Calfrail
43
Box/Transmitter Present
43
Resetting a Transmitter
43
Feeding
45
Feeding Plans
45
Feeding Times
46
Feeding of Additives
46
Plan for Maximum Speed
47
Waiting Times
48
Monitoring the First Feeding
48
Starting the Calfrail Manually
49
Start Feeding
49
Move Feeding Forward
50
Stop Feeding
50
Maintenance Work
51
Important Safety Instructions
51
Annual Care and Maintenance Intervals
52
Replacing the Servopump Hose
52
Replacing the Hose for the Teat Cleaner
53
Replacing the Suction Hose in the Supply Line
54
Cleaning the Return Valve
55
Cleaning the Suction Sensor
56
Cleaning the Heating System Housing
56
Cleaning the Water Filter
57
Shutdown and Recommissioning
59
Shutdown
59
Permanent Shutdown
62
Recommissioning after a Long-Term Shutdown
62
Faults and Warnings
65
Warnings
65
Calfrail
65
Calfrail Pivot Arm
66
Calfrail Travel to Parking
66
Calfrail Travel to Box
66
CR Feeding/Flushing
67
Automatic Calibration
67
Feed Deviation
67
Heating System Water Shortage
67
Heating System Temperature
68
Heating Sensor
69
Heating System Pump
69
CR Water Heating System
69
Diagnosis
70
Checking Stations
70
Appendix
72
Initial Commissioning Checklist
72
Materials List
73
Care and Maintenance Schedule / Routine Work
74
Important Safety Instructions
74
Maintenance Intervals and Activities
75
Shutdown Checklist
76
Checking Components for Compliance with National Regulations
76
Index
77

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