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FORST TR6P manual available for free PDF download: Operator And Maintenance Manual
FORST TR6P Operator And Maintenance Manual (131 pages)
Brand:
FORST
| Category:
Construction Equipment
| Size: 3 MB
Table of Contents
Table of Contents
4
Description of the User
11
Preface
11
Figure 1 - Left Hand and Right Hand Side
12
Left-Hand and Right-Hand Side
12
Purpose of These Instructions
13
Conventions in this Document
14
Obtaining Documentation and Information
14
Chapter 1: Machine Overview
15
Intended Use
16
Figure 2 - Dimensions
17
Table 1 - Technical Data
17
Technical Data
17
Exterior Components
19
Figure 3 - Exterior Components Left-Hand Side
19
Figure 4 - Exterior Components Right-Hand Side
20
Engine Compartment Overview
21
Figure 5 - Engine Compartment Left-Hand Side
21
Figure 6 - Engine Compartment Right-Hand Side
22
Chipping Chamber Overview
23
Figure 7 - Chipping Chamber Overview
23
Autointelligence System
24
Feed Roller Controls
25
Figure 8 - Feed Roller Controls
25
Control Panel
26
Figure 9 - Control Panel
26
Emergency Stop Buttons
27
Figure 10 - Emergency Stop Button
27
Control Screen
28
Button Functions
29
Figure 11 - Button Functions
29
Figure 12 - Screen Navigation
30
Navigation
30
Figure 13 - Home Screen
31
Home Screen
31
Figure 14 - Sensors and DPF Screen
32
Sensors
32
Figure 15 - Machine Information Screen
33
Machine Information
33
Active Engine Codes (DM1)
34
Figure 16 - Fault Screen DM1
34
Figure 17 - Settings Screen
35
Settings
35
Alarm Splash Screen
36
Figure 18 - Alarm Screen
36
Figure 19 - Ignition Switch
37
Ignition Switch
37
Figure 20 - Manufacturer's Statutory Plate
38
Manufacturer's Statutory Plate
38
Chapter 2: Safety Instructions
39
Safe Working
40
General Safety
44
Figure 21 - Noise Test Information
45
Noise Test Information
45
Decals
46
Chapter 3: Transportation and Storage
49
Loading Machine Onto a Trailer
50
Unloading Machine from a Trailer
50
Figure 22 - Lifting Eye
51
Machine Lifting
51
Figure 23 - Front Rotation Clamp
52
Removing the Discharge Chute
52
Figure 24 - Remove Clamp and Nut
53
Figure 25 - Rear Rotation Clamp
53
During Storage
54
Preparing the Machine for Storage
54
Put into Storage
54
Storage
54
Take out of Storage
55
Chapter 4: Operation
57
Preparation for Use
58
Figure 26 - Positioning the Machine
59
Positioning the Machine for Use
59
Figure 27 - Hopper Tray Locking Latch
60
Figure 28 - Hopper Tray Locked down
61
Green and Orange Hopper Buttons
62
Safety & Function Test
62
Table 2 - Safety and Function Test
62
Figure 29 - Feed Roller Controls
64
Feed Roller Speed Adjustment
65
Figure 30 - Feed Roller Speed Adjustment
65
Figure 31 - Key in the on Position
66
Figure 32 - Key in the Engine Crank Position
66
Starting the Machine
66
Figure 33 - Maximum Throttle Position
67
Operating the Machine
68
Figure 35 - Idle
70
Figure 36 - Key in the off Position
70
Shutting down the Machine
70
Figure 37 - Pushing the Flywheel Away from You
71
Figure 38 - Pulling the Flywheel Towards You
71
Removing Blockages
71
Figure 39 - Spring Hanger
72
Figure 40 - Feed Roller Spring Tension
72
Figure 41 - Raising the Top Feed Roller Housing
73
Figure 42 - Disconnect Plug
74
Removing the Hopper
74
Figure 43 - Hopper Bolts Left Side
75
Figure 44 - Hopper Bolts Right Side
75
Figure 45 - Lifting Hopper
75
Figure 46 - Install Hopper
76
Installing the Hopper
76
Figure 47 - Connect Plug
77
Figure 48 - Hopper Bolts Left Side
77
Figure 49 - Hopper Bolts Right Side
77
Safe Slope Operation
78
Chapter 5: Maintenance
79
Routine Maintenance
80
Daily Checks
81
Table 3 - Daily Checks
81
Table 4 - Weekly Checks
83
Weekly Maintenance Checks
83
Engine Maintenance
85
Pressure Washing
86
Routine Cleaning
86
Figure 50 - Bonnet
87
Opening the Bonnet
87
Figure 51 - Rotate the Discharge Chute
88
Opening the Chipping Chamber Cover
88
Figure 52 - Chipping Chamber Cover Bolts
89
Figure 53 - Open Chipping Chamber Cover
89
Figure 54 - Remove Bolts
90
Removing the Side Panel
90
Figure 55 - Remove Side Panel
91
Changing the Blades
92
Figure 56 - Pushing the Flywheel Away from You
92
Figure 57 - Pulling the Flywheel Towards You
92
Figure 58 - Flywheel Locking Tool
93
Figure 59 - Installing the Flywheel Locking Tool
93
Figure 60 - Blade Removal
94
Figure 61 - Correct Position of the Back Edge of the Blade
95
About Blade Sharpening
96
Figure 62 - Blade Sharpening Wear Limit: 80Mm to 60Mm
96
Table 5 - Shim Part Numbers
96
Figure 63 - Blade Gaps
97
Figure 64 - Anvil Clamp Position
98
Figure 65 - Slide Hammer
98
Turning or Replacing the Main Anvil
98
Figure 66 - Anvil Removed
99
Figure 67 - Anvil Seat
99
Figure 68 - Anvil Tight to the Bedplate
100
Figure 69 - Anvil in Vertical Seat
100
Adjusting the Main Belt Tension
101
Figure 70 - Main Belt Tensioner
101
Hydraulic Oil Filter
104
Changing the Hydraulic Filter
105
Draining the Hydraulic Oil
106
Battery
107
First Aid
107
Going into Long Term Storage
107
Replacing the Battery
108
Charging the Battery
109
Jump Starting the Battery
110
Oils, Fluids and Lubricants
111
Table 6 - Oils, Fluids and Lubricants
111
Fastener Tightening Torques
112
Table 7 - Torque Settings
112
Table 8 - Tools and Accessories
113
Tools and Accessories
113
Service Schedule
114
Table 9 - Service Schedule
114
Chapter 6: Troubleshooting
117
The Engine Cranks but Doesn't Fire
118
The Engine Doesn't Crank
118
The Feed Rollers Are Not Turning
119
The Screen Is Blank
119
The Woodchipper Is Struggling to Chip Wood
121
The Woodchipper Suddenly Stops Running
121
Hydraulic Oil Is Leaking
122
Service Record
127
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