Formax PowerMax 3000 Manuals

Manuals and User Guides for Formax PowerMax 3000. We have 1 Formax PowerMax 3000 manual available for free PDF download: Operating Manual

Formax PowerMax 3000 Operating Manual (408 pages)

SLICING SYSTEM

Brand: Formax | Category: Industrial Equipment | Size: 8 MB

Table of Contents
7
Safety
15
Safety Information
15
Safety Sign Locations
16
Safety System Overview
19
Lockout/Tagout
20
Theory of Operation
21
Introduction
21
Clean-Up Position
21
Infeed Structure Lift
21
Knife Cover
21
Move to Ready Position
22
Loaf Lift Tray
23
Safety Laser Scanner
23
Loaf Tray Lift Cylinders
24
Load Loaf Saddle Switch
24
Loaf Gate
25
Loaf Length Sensors
25
Gripper Drives
26
Lower Infeed Conveyors
26
Grippers
26
Upper Infeed Hold down Assembly
28
Shear Bar
28
Knife
29
Knife Motor
29
Knife Retract Actuator
29
Slicing Conveyor
30
Debris Conveyor
30
Transfer Conveyor
31
Transfer Alignment Actuator
31
Dynamic Scale Conveyors
32
Classifier Conveyors
33
Touchscreen Controls
35
Introduction
35
Page 3-2 "Home" Screen
35
Page 3-3 "Run" Screen
35
Page 3-4 "Product Codes" Screen
35
Page 3-5 "Production Data" Screen
35
"Service" Screen
40
Tooling
43
Tooling Care
43
Shear Bar Care
44
Classifier Conveyors
47
Transfer Conveyor
49
Gripper Drive
54
Shear Bar
58
Loaf Lift Tray
59
Slicing Conveyor
61
Side Doors
63
Power on
64
Operation
65
Introduction
65
Assemble the Machine
65
Power on
66
Login
66
Select Product Code
68
Cycle Start
68
Load Product
69
Start Feed
70
Stopping the Machine
70
Remove Product
70
Machine Adjustments
71
Adjustments Screen
81
Production Data Screen
99
Weight Data Screen
100
Product Code Parameters
103
Introduction
103
Selecting a Product Code
103
Editing a Product Code
104
Creating a Product Code
106
Keyboard Buttons
107
Copy an Existing Product Code
108
Rename an Existing Product Code
109
Delete a Product Code
110
Programming Product Code Parameters
111
Disassembly and Cleanup
139
Raise Classifier Conveyors
139
Power off
140
Remove the Knife
141
Cover Touchscreen
142
Disassemble Slicing Conveyor
142
Remove Shear Bar
145
Remove the Infeed Conveyors
145
Remove Grippers
147
Disassemble the Gripper Drive Assembly
148
Disassemble the Loaf Lift Tray
150
Disassemble the Classifier Conveyors
151
Disassemble the Dynamic Scale Conveyors
152
Disassemble the Transfer Conveyor
154
Cleaning Instructions
158
Lubrication
171
Introduction
171
Procedures
172
Daily
173
Weekly
176
Monthly
177
Service Screens
183
Introduction
183
Monitor I/O
184
Chart Recorder
188
Profibus Network
192
Scales
193
Fault Log
196
Maintenance
196
Machine Data
197
Machine Options
197
Machine Tests
198
Programmer Options
212
Administrator Options
212
Schematics
216
Illustrations
216
Motion Control/Servo Drive System
217
Introduction
217
Computer
217
Profibus Network
218
Modbus Network
218
Motion Control Module
218
Active Line Module
220
Servo Drive Modules
220
Servo Motor
221
Resolver Feedback System
221
Feedback Converters
222
Servo Motor Cables
223
U3 Active Line Module: Electrical Overview
227
Motion Control Modules
232
Servo Drive System
247
Servo Drive Modules
251
Servo Motors
262
Resolver Feedback Converter Modules
263
Motion Controller Replacement (U11)
267
Active Line Module Replacement
271
Servo Module Replacement
275
Feedback Converter Replacement U0
279
Electrical - Electronic
285
Introduction
285
Electrical Precautions
285
Electrical/Electronic System Overview
288
Computer
288
Electrical Overview (3-Phase AC Supply Voltage)
301
System Overview - A4 Safety Laser Scanner
329
Pneumatic Supply
365
Infeed Housing Manifold
366
Mainframe Manifold
367
Scale Manifold
368
Pressure Switch
369
Replace Scale Assembly
372
Scale Calibration
375
Transfer Conveyor Repair
379
Seal and Bearing Replacement
379
Honing the Knife
385
Maintenance and Lubrication
394
Honing the Knife
397
Maintenance and Lubrication
406
Formax H1 Gear Oil
407

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Formax PowerMax 3000 Operating Manual (408 pages)

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